ZONESUN
ZONESUN ZS-AFC39B Automatic Vial Filling Capping Line with Laminar Flow Hood
ZONESUN ZS-AFC39B Automatic Vial Filling Capping Line with Laminar Flow Hood
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DESCRIPTION
The ZONESUN ZS-AFC39B is a high-speed automatic vial packaging line designed for pharmaceutical and cosmetic applications. It integrates filling, stoppering, and capping in a compact cam-driven rotary system for efficient vial processing.
Equipped with a laminar flow hood, glove ports, and a dust-protection enclosure, it helps maintain sterile conditions and product safety. With a modular design, touchscreen control, and vibratory bowl feeding, the line delivers precise and hygienic vial handling for pharmaceutical vials, cosmetic bottles, and sterile liquid packaging.
PARAMETER
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Model: ZS-AFC39B
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Voltage: 110 / 220 V, 50–60 Hz
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Power: 3 kW
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Working Capacity: About 30–60 BPM (based on filling volume)
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Filling Pump: Peristaltic pump
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Filling Nozzle Quantity: Customized
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Filling Range: Customized
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Filling Accuracy: ±3%
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Machine Size (L × W × H): About 2330 × 1400 × 2100 mm
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Machine Weight: About 900 kg
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Package Size (Main Machine): About 2530 × 1700 × 1930 mm
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Package Size (Laminar Flow Hood): About 2200 × 1270 × 1680 mm
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Package Weight (Main Machine): About 1407 kg
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Package Weight (Laminar Flow Hood): About 418 kg
- Total Package Weight: About 1825 kg
Application
- Biopharmaceuticals: High-precision filling of vaccines, blood products, antibiotics, clinical injectables, biologics, and pre-fill liquids for lyophilized powder.
- Medical Aesthetics: Perfectly suited for mesotherapy serums, botulinum toxin (Botox), hyaluronic acid extracts, and solvents for freeze-dried powders.
- Fine Chemicals & Labs: Automated packaging of high-purity essences, diagnostic reagents, and low-volume, high-value chemical samples.
CONTROL PANEL
Provides intuitive touchscreen interface for real-time control, monitoring, and parameter adjustment across the production line.
FILLING & CAPPING
Integrates dosing, stoppering, and capping in a compact rotary system for efficient, space-saving bottle handling.
VIBRATORY BOWL
Automatically orients and delivers stoppers and caps for uninterrupted, high-speed bottle processing.
LAMINAR FLOW HOOD
Provides clean, directed airflow over sterile zones to safeguard product quality during filling and capping.
GLOVE PORT
Allows safe, contact-free handling of vials within sealed zones to maintain sterile processing conditions.
Why Choose Our Automatic Vial Filling & Capping Machine?
✅Class 100 Laminar Flow Protection for Zero Contamination.
Equipped with a top-mounted HEPA filter and a sealed glove-box isolator, the system completely isolates operators from the product. This minimizes the risk of environmental contamination, strictly adhering to rigorous GMP standards.
✅High-Precision Servo Peristaltic Pump (Error ≤±1%).
The liquid only contacts food/pharmaceutical-grade sterile tubing without touching the pump body. Fast tubing replacement eliminates cross-contamination and simplifies the cleaning process.
✅Smart Sensor Linkage: "No Bottle, No Fill / No Cap".
Integrated with an advanced photoelectric detection system, the machine automatically pauses filling, stoppering, or crimping if a vial is missing, preventing any waste of costly ingredients.
✅Outstanding Versatility & Quick Changeover.
Whether you run 2ml or 30ml vials, clear or amber glass, or different colored aluminum-plastic flip-off caps, this single machine handles them all via quick-change mold components, maximizing production flexibility.
✅High Efficiency with 30-60 BPM Combined Output.
Integrating vial sorting, filling, stoppering, cap feeding, and crimping into a seamless, compact layout, this unit replaces multiple manual stations, significantly lowering labor costs and boosting factory yield.
