ZONESUN
ZONESUN ZS-AFC36 Test Tube Liquid Filling and Capping Machine Cam System Monoblock for Solvents Labs
ZONESUN ZS-AFC36 Test Tube Liquid Filling and Capping Machine Cam System Monoblock for Solvents Labs
Prix habituel
$14,899.00 USD
Prix habituel
$0.00 USD
Prix promotionnel
$14,899.00 USD
Prix unitaire
par
Frais d'expédition calculés à l'étape de paiement.
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Description
This monoblock machine utilizes a cam-driven system to achieve speeds of up to 30 bottles per minute, delivering high-precision filling for small-volume liquids such as solvents. Its compact design allows seamless integration with a bottle labeling system, enabling streamlined and automated production. Ideal for laboratories and small-scale operations, it combines reliability, efficiency, and space-saving versatility.
Parameter
| Parameter | Specification |
|---|---|
| Machine Model | ZS-AFC36 |
| Voltage | 110/220 V, 50–60 Hz, 2 kW |
| Filling Range | 0.2–200 ml |
| Filling Pump | Ceramic Pump |
| Working Capacity | 20–35 BPM (Based On Filling Volume) |
| Suitable Bottle Size | φ = 10 mm × H = 45 mm (Customizable) |
| Suitable Cap Size | 12–30 mm (Customizable) |
| Filling Accuracy | ±0.5 % |
| Air Pressure | 0.5–0.7 Mpa/cm² |
| Machine Material | SUS304 |
| Machine Size (L × W × H) | 1750 × 1400 × 1800 mm / 68.9 × 55.12 × 70.87 inch |
Application
Wide Range of Applications
This automatic test tube filling and capping monoblock is specifically designed for the high-precision packaging of various small-to-medium tubular and small vial containers. Equipped with a highly corrosion-resistant ceramic pump system, it perfectly meets the stringent requirements for contamination-free and ultra-precise filling in the medical, laboratory, pharmaceutical, and high-end cosmetic industries.
This automatic test tube filling and capping monoblock is specifically designed for the high-precision packaging of various small-to-medium tubular and small vial containers. Equipped with a highly corrosion-resistant ceramic pump system, it perfectly meets the stringent requirements for contamination-free and ultra-precise filling in the medical, laboratory, pharmaceutical, and high-end cosmetic industries.
Target Industries & Typical Products:
- Medical & In Vitro Diagnostics (IVD): Vacuum blood collection tubes (clot activator/anticoagulant tubes), nucleic acid sampling tubes, virus transport medium (VTM) tubes, and blood sample storage tubes.
- Laboratory & Biotechnology: Laboratory chemical reagents, organic solvents, microcentrifuge tubes (EP tubes), cryovials for freezing, and PCR reaction tubes.
- Pharmaceuticals: Oral liquids, medicinal testing vials, and liquid drug sample packaging.
- Cosmetics & Beauty: High-end skincare serum ampoules, scalp treatment essence tubes, essential oil sample tubes, and other small-capacity tubular cosmetic containers.
Compatible Containers & Closures:
- Applicable Containers: Round-bottom, conical-bottom, or self-standing plastic test tubes, glass vials, and rigid tubular containers.
- Applicable Caps: Various medical rubber stoppers, plastic screw caps, and snap caps (fully integrated with an automatic vibratory bowl feeder and capping/pressing system).
Control Panel
- Intuitive HMI, Effortless Operation: The touchscreen control panel makes complex parameter settings highly intuitive and visual, vastly simplifying the operational learning curve.
- Customizable Language, Globally Ready: Features pre-installed Chinese/English switching, with the flexibility to customize the operation language to match various global markets and user habits perfectly.
Working Structure
- Precision Cam System, Synchronized Mechanical Motion: Engineered with a high-precision mechanical cam system that governs both filling and capping operations simultaneously, ensuring flawless coordination and zero deviation.
- Dual-Action Efficiency, High Throughput: Merges filling and capping into a synchronized rotary indexing workflow, pushing production speeds up to 30 BPM (Bottles Per Minute) to maximize your yield.
Ceramic Pump
- Premium Material, Wear & Corrosion Resistant: Constructed with high-hardness industrial ceramic, offering extreme wear resistance and chemical stability to eliminate cross-contamination.
- Ideal for Micro & Small Volume Filling: Specially engineered to meet small-dose liquid filling requirements, perfectly suited for vials, oral liquids, serums, and premium formulations.
Filling Nozzle
- Customized Size, Anti-Drip & Anti-Splashing: The diameter and length of the Filling Nozzle are fully customizable based on your container and neck sizes, ensuring perfect insertion depth while eliminating foaming, splashing, or dripping.
-
Multi-Nozzle Compatibility, Scalable Throughput: Supports multi-head synchronous filling customization tailored to your strict production yield demands, smoothly doubling or tripling your output within a compact layout
Electric Eye
- Accurate Detection, No Bottle No Work: Equipped with a highly sensitive Electric Eye that monitors passing bottles in real-time, executing actions only when a bottle is present to eliminate product waste and dry runs.
- Fully Automated Interlocking Control: Seamlessly feeds sensor signals back to the main control system, enabling a fully closed-loop automated workflow that drastically cuts down manual intervention.
Capping Structure
- Servo Motor Drive, Precise Control: Driven by a premium Servo Motor, the capping station delivers exceptionally smooth, accurate mechanical motion and constant power for every single cycle.
- Adjustable Capping Torsion, Damage-Free: The capping torque can be precisely adjusted via digital control based on your production needs. This ensures a tight, leak-proof seal while preventing cap damage, stripping, or bottle wear.
Vibratory Bowl Sorter
- Tailored Customization, Perfect Compatibility: The internal sorting tracks of the Vibratory Bowl are fully customizable based on your specific tube and cap sizes, seamlessly accommodating various irregular shapes and specialized packaging components.
- High-Frequency Flow, Just-In-Time Supply: Engineered with advanced micro-vibration technology to feed tubes and caps to the working structure right on time, ensuring a continuous material flow and zero production bottlenecks.
