ZONESUN ZS-FAL180XW Automatic Perfume Production Line

DESCRIPTION 

The ZONESUN ZS-FAL180XW Automatic Perfume Mixing Cooling Filtration Filling Capping Production Line is a complete, high-end solution for producing crystal-clear, pure perfumes. Integrating mixing, cooling, filtration, filling, and sealing in one streamlined system, it ensures consistent quality, enhanced efficiency, and professional-grade results. Ideal for perfume manufacturers seeking precision, hygiene, and premium product presentation.

Whatever your packaging needs are, you can rely on ZONESUN.

Parameter

Applications

• Luxury Perfumes & Colognes (Primary Application): Extensively utilized for high-volume automated packaging of premium women's fragrances (as shown in the lifestyle images), men's colognes, Eau de Toilette (EDT), Eau de Parfum (EDP), and concentrated pure perfumes.
• Cosmetics & Ambient Fragrances: Perfectly suited for fine fragrance body mists, car air fresheners, reed diffuser oils, scented hair mists, and all highly volatile, alcohol-based liquid formulations.
• Pharmaceuticals & Fine Chemicals: Ideal for packaging high-margin chemical reagents or topical medicinal sprays that strictly mandate uniform filling levels for premium aesthetics.

• Luxury & Irregular Glass Bottles: Universally compatible with square, rectangular, oval, and intricate multi-faceted thick-base luxury glass perfume bottles. The line is engineered with anti-scratch and anti-tip conveyor guiding rails to safeguard premium containers.
• Perfume Crimp Pump Sealing: Seamlessly pairs with automated perfume crimp pump sealing (crimping) machines or decorative overcap torquers, delivering an airtight, leak-proof seal that prevents evaporation and product degradation during long-distance transit and extended shelf life.

Mixing Tank

• Pneumatic Mixing Tank: Equipped with an explosion-proof air motor and multi-layer blades for safe, homogenous blending.
• High-Performance Chiller: Delivers stable temperatures from -5°C to -15°C to accelerate the crystallization and precipitation of impurities.
• Titanium Alloy Coil Pipe: Built-in titanium cooling coils offer superior corrosion resistance, safeguarding the purity of delicate essential oils.
• Dual-Stage Filtration: Driven by a premium imported diaphragm pump, the two-stage filters effortlessly remove micro-particles for a crystal-clear finish.

Automatic Vacuum Filling Machine

• Diving Vacuum Nozzles: The nozzles dive into the bottles combined with vacuum suction, effectively eliminating foam and spillage while guaranteeing identical filling levels.
• Smart Photoelectric Positioning: Featuring a high-sensitivity photoelectric eye and mechanical bottle neck clamps for flawless bottle alignment and "No Bottle, No Fill" protection.
• Efficient Material Recovery: Integrated with an excess material tank that automatically captures and recycles overflow liquid to eliminate product waste.
• Flexible Height Adjustment: The ergonomic height adjustment handle allows operator to quickly adapt the machine to various bottle sizes within seconds.

Sprayer crimping

• Precision Sprayer Crimping: Custom-engineered crimping head ensures a tight, leak-proof seal on the perfume pump without damaging the metallic finish.
• Flawless Collar Pressing: Controlled by a high-performance pneumatic cylinder, it applies perfectly balanced vertical pressure for a seamless collar fit.
• PLC & Andon System: Features an intuitive Siemens touch screen interface with a built-in production counter and production monitoring for smart operations.
• Power Requirement: This pneumatic system requires an external air compressor (sold separately) to drive its operations.