Product Overview
The ZONESUN ZS-DG130 is an industrial automatic cake aeration mixer designed for high-volume production of sponge cake, chiffon cake, pound cake, and other light, fluffy baked goods. It uses powerful agitation combined with compressed air injection to achieve rapid expansion and uniform foam texture. With a large 130L capacity and easy-to-clean design, it significantly reduces labor while ensuring consistent quality for commercial bakeries, food factories, and central kitchens.
Key Features
- Continuous Output & Uniform Density: Eliminates the variances of batch-by-batch production. The batter is aerated instantly as it flows through the mixing head, guaranteeing identical weight-per-volume and zero structure collapse throughout the shift.
- Superior Crumb Texture & Mouthfeel: Injecting micro-air bubbles far finer than what manual or vertical planetary mixers can achieve, it dramatically enhances the soft mouthfeel, volume, and moisture retention of the final baked goods.
- Sanitary Design & Easy to Clean: Constructed entirely from food-grade stainless steel with professional seals, the system supports quick flushing and easy sanitation routines, minimizing downtime and meeting strict hygienic compliance.
Benefits
- High Efficiency — 540 pcs/h output with fully automated aeration and mixing.
- Consistent Quality — Precise air injection and whipping ratio control for perfect cake texture every time.
- Labor Saving — Automatic transfer to filling machines reduces manual handling and operator fatigue.
- Easy Maintenance — Quick cleaning system and hygienic stainless steel construction minimize downtime.
- Versatile — Suitable for various cake batters and cream whipping applications.
Technical Specifications
| Machine Model | ZS-DG130 |
|---|---|
| Capacity | 130 L |
| Output | 540 pcs/h (product-dependent) |
| Power | 4.5 kW |
| Voltage | 380 V |
| Suitable Products | Pound Cake, Chiffon Cake, Sponge Cake, Cream Aeration |
| Package Size (L × W × H) | 1,250 × 1,750 × 1,650 mm |
| Net Weight | 400 kg |
Applications
- Industrial Bakeries & Cake Factories: Optimized for pastries that demand a fluffy, airy texture and delicate crumb structure, such as Sponge Cakes, Chiffon Cakes, Swiss Rolls, Cupcakes, and Pound Cakes.
- Central Kitchens & Dessert Chains: Ideal for high-volume, non-stop whipping of fresh dairy/vegetable heavy creams, delicate mousses, egg whites, meringues, and aerated confectionery fillings.
-
Frozen Bakery Manufacturers: Provides reliable aeration that maintains its cell stability during the freezing and tha
AGITATING HOPPER
- Intensive Wire Whipping: Whips raw ingredients intensively via a heavy-duty wire whip inside a jacketed tank for maximum consistency.
- Compressed Air Injection: Injecting compressed air during agitation to achieve rapid expansion of the material in seconds.
- Uniform & Foamy Texture: Optimizes ingredient blending to consistently deliver a perfectly uniform and rich, foamy texture
FEEDING PIPE
- Sanitary Stainless Steel: Constructed with a premium sanitary stainless steel pipe structure to meet strict hygienic requirements.
- Smooth Product Transfer: Transports the aerated and fully mixed material smoothly, maintaining its optimal texture.
- Seamless Process Integration: Automatically feeds the material into the hopper of the subsequent filling machine to maximize workflow.
COVER
- Secure Locking System: Locks the top of the tank securely to guarantee operational safety under pressurized environments.
- Pneumatic Pressure Maintenance: Designed to maintain high internal pneumatic pressure consistently for optimal material aeration.
- Anti-Splashing Protection: Effectively prevents product splashing or spilling even during high-speed, aggressive whipping.
EASY TO CLEAN
- Direct Water Inflow: Pours cleaning water directly into the agitating hopper to initiate the cycle (Pour water here).
- Automatic Tank Washing: Performs a comprehensive, automated internal rinse to eliminate manual scrub labor (Wash the tank automatically).
- Centralized Waste Discharge: Discharges all generated wastewater cleanly out through the designated piping system (Water flows out here).
- Sanitary System Maintenance: Ensures localized self-cleaning to consistently keep the entire machine in an optimal sanitary state.
ACCURATE WHIPPING
- Eliminate Traditional Methods: Upgrades from the old way of whipping where final quality cannot be controlled due to human error.
- Smart PLC Data Registration: Registers specific gravity for various ingredients via a smart PLC system for standardized production.
- Lock in Precise Ratios: Multi-stage programmable tuning to lock in precise whipping ratios, guaranteeing precise production.
- Perfect Results Without Deflation: Effectively preventing deflation during processing to smoothly produce flawless, perfect cakes.
SAVE LABOR COST
- Eliminate Manual Unloading: Completely replaces traditional manual material unloading, where containers must be heavy-lifted and reversed several times during production.
- Stop Manpower Waste: Resolves the pain points of low manual throughput, safety risks, and immense waste of manpower.
- Advanced Air Pressure Transfer: Utilizes reliable air pressure to transfer mixed materials smoothly through a sanitary piping network.
- Hands-Free Integrated Production: Transports materials directly into an optionally purchased filling machine's hopper, achieving a true hands-free integrated production line.
