Zonesun Mall
Zonesun ZS-AFC38 Automatic Vial & Test Tube Filling Capping Machine
Zonesun ZS-AFC38 Automatic Vial & Test Tube Filling Capping Machine
Precio habitual
$17,499.00 USD
Precio habitual
$0.00 USD
Precio de oferta
$17,499.00 USD
Precio unitario
por
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No se pudo cargar la disponibilidad de retiro
Description
The Zonesun ZS‑AFC38 Test Tube Filling and Capping Machine delivers high‑speed, automated performance for modern laboratories. Featuring a dual‑station star wheel design, it uses vibration feeders for smooth tube handling, precision peristaltic pumps for accurate filling, and a servo‑driven capping system for consistent torque. Engineered to boost throughput, reduce labor, and maintain exceptional accuracy, it’s an ideal solution for improving efficiency and minimizing human error.
Parameter
Machine Model
ZS-AFC38
Voltage
110 / 220 V, 50–60 Hz
Power
3 kW
Filling Range
2 ml (can be customized as needed)
Filling Pump
Peristaltic pump
Number of Filling Nozzles
2
Suitable Tube Size
Customized
Suitable Cap Size
Customized
Working Speed
About 30–40 bottles/min (based on filling volume)
Filling Accuracy
± 0.04 ml (based on filling volume and material)
Air Pressure
0.8 MPa
Machine Size
About 1920 × 1250 × 1480 mm
Packing Size
About 1550 × 1040 × 1630 mm (Main Machine) About 1030 × 660 × 560 mm (Vibratory Bowl Sorter) About 760 × 430 × 690 mm (Holder)
Packing Weight
About 433 + 113 + 53 = 599 kg
Applications
Driven by a high-precision peristaltic pump and an intelligent rotary indexing table, this compact automatic packaging system is specially designed for filling and capping small vials, test tubes, mini bottles, and round containers. It guarantees zero cross-contamination, making it an exceptional solution for lab-grade fluid handling and cosmetics packaging.
- Cosmetic Samples & Perfumes: Perfect for high-speed automated packaging of mini perfume testers, fragrance oil samples, liquid foundations, and lip gloss trial tubes.
- Essential Oils & Serums: Highly efficient for filling delicate and premium skincare liquids, such as aromatherapy essential oils, facial serums, beard oils, and glass-bottled hair tonics.
- Laboratory Liquid Handling: Ideal for dispensing and capping standard non-medical laboratory fluid products, including chemical reagents, buffer solutions, distilled water samples, and culture media into plastic or glass tubes.
- Arts, Crafts & Novelty Liquids: Suitable for packaging small-volume novelties and liquid crafts, including glitter gels, liquid dyes, fountain pen ink cartridges, and miniature oil tubes.
CONTROL PANEL
- Tailored Multi-Language Agility: Engineered with an expandable language database, the customizable interface simplifies machine operation significantly for workers, supporting one-touch boot toggling between English and Chinese.
- Convenient Volumetric Parameter Setup: Replaces outdated manual hardware tuning, making dynamic parameter setting far more convenient and lightning-fast (Parameter setting more convenient) while facilitating easy formula recipe storage.
FILLING NOZZLE
- Tailored Bore Customization: Outfitted with profound manufacturing flexibility, the size of the filling nozzle can be customized perfectly as your tube size or neck diameter dictates (Size of filling nozzle can be customized as tube size), eliminating bottle-lip spill risks.
- Flexible Multi-Head Scalability: Designed on a highly modular framework, multi filling heads are available and can be seamlessly expanded (multi filling heads are available) to double or quadruple your plant's daily throughput.
PERISTALTIC PUMP
- Pristine Fluid Isolation: Harnessing professional dynamic occlusion principles, liquid will only pass through the specialized filling hose, completely isolating recipes from mechanical hardware to preserve ingredient purity while making tube changeovers effortless.
- Servo-Driven Efficiency Leap: Deeply integrated with digital servo motor architecture, the advanced servo filling drastically improves working efficiency and repeatable accuracy, responding with millisecond-level precision to eliminate physical lagging during high-frequency production shifts.
TUBE FEEDING STRUCTURE
- Bionic Take & Place Execution: The micro-calibrated dynamic jaws are meticulously engineered so they can imitate a human hand to take and place the test tube effortlessly without applying dynamic stress, preventing any surface scratches or unexpected bottle tipping.
- Micro-Precision Alignment Controls: Synchronized with responsive indexing sensors and stable guide bars, the framework works continuously towards improving alignment accuracy during mass production, completely eliminating manual placement errors.
CAPPING STRUCTURE
- Micro-Precision Servo Torque Management: Delivers a fully digitized mechanism controlled by a professional servo motor, allowing the capping torsion to be controlled and verified accurately to guarantee absolute airtight sealing while protecting fragile bottle finishes.
- Laser-Guided Centering & Alignment: Outfitted with an active infrared laser tracking system (red beam explicitly visible in photo) to capture thread positioning at millisecond speeds, ensuring the head only activates when the cap is perfectly leveled and centered.
VIBRATORY BOWL SORTER
- Flawless Orderly Sequence Sorting: Meticulously calibrated internal tracks reject misoriented or nested items automatically via high-frequency micro-vibrations, making tubes and caps be arranged in a flawless, orderly sequence with perfect directional uniformity.
- Maximized Full-Line Structural Stability: Delivering a dynamic, steady material stream, the system prevents structural assembly jams or unexpected dynamic downtime, ensuring the entire machine works stably across demanding shifts.
COMPACT MACHINE BODY
- Simultaneous Multi-Stage Interlocking Execution: Utilizing a highly synchronized layout matrix, the mechanism can finish tube feeding, liquid filling, cap feeding, and cap screwing at the same time with flawless mechanical coordination.
- Precision Indexing Star-Wheel Alignment: Driven by a premium indexer, the custom-contoured pocket wheel holds container geometry perfectly upright under millisecond-level sensory feedback, preventing alignment drift during rapid rotational shifting.
