ZONESUN
ZONESUN ZS-AFC39B Automatic Vial Filling Capping Line with Laminar Flow Hood
ZONESUN ZS-AFC39B Automatic Vial Filling Capping Line with Laminar Flow Hood
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Description
The ZONESUN ZS-AFC39B is a high-speed automatic vial packaging line designed for pharmaceutical and cosmetic applications. It integrates filling, stoppering, and capping in a compact cam-driven rotary system for efficient vial processing.
Equipped with a laminar flow hood, glove ports, and a dust-protection enclosure, it helps maintain sterile conditions and product safety. With a modular design, touchscreen control, and vibratory bowl feeding, the line delivers precise and hygienic vial handling for pharmaceutical vials, cosmetic bottles, and sterile liquid packaging.
PARAMETER
| Parameter | Specification |
|---|---|
| Model | ZS-AFC41 |
| Capacity | 720 BPH |
| Vial Size | Customized |
| Stopper Size | Customized |
| Cap Size | Customized |
| Pump Type | Peristaltic Pump |
| Machine Size (L×W×H) | 190 × 190 × 146 cm |
Application
- Biopharmaceuticals: High-precision filling of vaccines, blood products, antibiotics, clinical injectables, biologics, and pre-fill liquids for lyophilized powder.
- Medical Aesthetics: Perfectly suited for mesotherapy serums, botulinum toxin (Botox), hyaluronic acid extracts, and solvents for freeze-dried powders.
- Fine Chemicals & Labs: Automated packaging of high-purity essences, diagnostic reagents, and low-volume, high-value chemical samples.
CONTROL PANEL
- Intuitive HMI, High Efficiency: Features a full-color smart touchscreen interface with one-click Chinese/English bilingual switching, simplifying operation and ensuring precise parameter adjustment.
- Real-Time Monitoring, Digital Management: Provides real-time data feedback and dynamic monitoring across the entire production line, enabling effortless and precise digital production control.
FILLING & CAPPING
- Multi-Stage Integration, Seamless Workflow: Perfectly integrates dosing (filling), stoppering/placing, and capping into a fully automated, one-stop bottle handling process.
- Rotary System, Space-Saving Design: Features a compact rotary star-wheel system, drastically reducing the machine's footprint—ideal for mid-to-small-sized production facilities.
VIBRATORY BOWL
- Automatic Orientation, Precise Sorting: Utilizes high-performance vibratory bowl technology to automatically orient and align stoppers and caps, ensuring perfectly uniform output.
- Continuous Delivery, Uninterrupted Flow: Engineered with high-frequency, stable vibration for an continuous and high-speed supply, eliminating material jams or supply gaps.
LAMINAR FLOW HOOD
- Directed Airflow, Ultimate Cleanliness: Equipped with a premium Laminar Flow Hood system, providing clean, unidirectional airflow over critical sterile zones to protect product quality during filling and capping.
- Precision Monitoring, Visible Pressure: Integrated with a professional High-Efficiency Differential Pressure Gauge to display filter resistance in real time, ensuring a constant positive-pressure sterile environment.
GLOVE PORT
- Absolute Isolation, Sterile Barrier: Specially designed Glove Ports for high-standard cleanrooms ensure full isolation between operators and products within a completely sealed enclosure, eliminating external contamination.
- Safe, Contact-Free Handling: Operators can safely handle vials, adjust molds, or manage minor interventions inside the chamber without opening the doors, perfectly preserving the sterile environment.
Why Choose Our Automatic Vial Filling & Capping Machine?
✅Class 100 Laminar Flow Protection for Zero Contamination.
Equipped with a top-mounted HEPA filter and a sealed glove-box isolator, the system completely isolates operators from the product. This minimizes the risk of environmental contamination, strictly adhering to rigorous GMP standards.
✅High-Precision Servo Peristaltic Pump (Error ≤±1%).
The liquid only contacts food/pharmaceutical-grade sterile tubing without touching the pump body. Fast tubing replacement eliminates cross-contamination and simplifies the cleaning process.
✅Smart Sensor Linkage: "No Bottle, No Fill / No Cap".
Integrated with an advanced photoelectric detection system, the machine automatically pauses filling, stoppering, or crimping if a vial is missing, preventing any waste of costly ingredients.
✅Outstanding Versatility & Quick Changeover.
Whether you run 2ml or 30ml vials, clear or amber glass, or different colored aluminum-plastic flip-off caps, this single machine handles them all via quick-change mold components, maximizing production flexibility.
✅High Efficiency with 30-60 BPM Combined Output.
Integrating vial sorting, filling, stoppering, cap feeding, and crimping into a seamless, compact layout, this unit replaces multiple manual stations, significantly lowering labor costs and boosting factory yield.
