ZONESUN ZS-AFCL5 Automatic Gear Pump Filling Capping Labeling Line for Cosmetic Liquids

DESCRIPTION

The ZONESUN ZS-AFCL5 automatic filling line is designed for packaging small bottles such as cosmetic serums, pigments, inks, massage oils, and solvents. This system integrates bottle sorting, liquid filling, capping, and labeling into one streamlined process. Equipped with a gear pump filling machine and servo control, it ensures accurate liquid dispensing with stable performance. The line also includes an automatic bottle sorting machine and labeling system for precise cap tightening and sticker labeling. Ideal for cosmetics, chemicals, and laboratory use, it offers efficient, reliable, and flexible production for various small-volume liquid products.


 

Parameter

Bottle Sorting Machine

• Machine model: ZS-LP750
• Machine voltage: 110/220V 50-60HZ
• Machine power: < 500 W
• Rotary plate diameter: 755 mm
• Suitable bottle diameter: Customized according to your bottles
• Working speed: 20-80 bottles/min
• Machine size: About 570*685*1325 mm
• Machine weight: About 177 kg
• Package size: About 1110*1080*1490 mm
• Package weight: About 208 kg

Gear Pump Filling Capping Machine

• Machine model: ZS-AFC40
• Machine voltage:110/220V 50-60HZ 4KW
• Cover size: Customized
• Bottle size: Customized
• Filling capacity: 20 ml (based on syrup)
• Filling pump: Double heads servo gear pump
• Filling accuracy: About ±1%
• Machine contact part material: SUS304 & food grade plastic
• Production efficiency: 2700-3000 BPH(based on filling volume and filling material)
• Working air pressure: 0.6-0.8 MPa

High Speed Labeling Machine

• Machine model: ZS-TB700 
• Power supply: AC220V 50H-60HZ 2000 W
• Labeling capacity: 60-100 bottles/min(depends on bottle size)
• Labeling accuracy: ±1.0 mm
• Suitable Bottle Diameter: Φ30-100 mm H 30-120 mm
• Label size: (L)20-300 mm (H)15-130 mm(Can be customized)
• Roll inside diameter: Φ76 mm
• Roll outside diameter: Φ350 mm
• Conveyor Size: 112*2000 mm(W) (Can be customized)
• Machine size: About 2100*1230*1380 mm(L*W*H)
• Machine weight: About 200 kg
• Package size: About 2060*1070*1550 mm(L*W*H)
• Package weight: About 304 kg

Bottle Turntable Machine

• Machine model: ZS-SP800S
• Bottle specifications: Square bottle / Round bottle
• Conveying speed: 0-20 revolutions per minute(adjustable)
• Voltage: 220V 50Hz (110V can be customized)
• Power supply: 200W
• Turntable diameter: 800 mm Available
• Dimensions: About 550*550*990 mm
• Package size: About 1050*1000*1130 mm
• Net weight/Gross weight: About 93 kg / 120 kg

CONTROL PANEL

Parameter setting will be more convenient, multi kinds of language are customizable as production needs.

BOTTLE SORTER

• Automatic Bottle Sorter: Suitable for plastic bottles, with customizable sizing to perfectly fit your specific bottle dimensions.
• Flexible Bottle Feeding: Designed for smooth feeding of plastic containers, fully customizable based on bottle shapes and sizes.

FILLING STRUCTURE

• High-Precision Servo Filling: Controlled by a precision servo gear pump to ensure smooth, stable, and accurate liquid dispensing.
• Anti-Dripping Nozzle Design: Equipped with specialized anti-drip nozzles to prevent liquid spraying, leakage, and wastage.
• Clean & Efficient Operation: Keeps the container surface and working space clean throughout the filling process.

VIBRATORY BOWL

• Automated Cap Sorting: Uses a vibratory bowl sorting system to arrange and feed caps automatically, significantly reducing labor costs.
• Custom-Fit Design: Tailor-made according to your specific cap dimensions to ensure smooth, jam-free, and orderly feeding.
• Labor-Saving Efficiency: Streamlines the feeding process for consistent operation and higher production output.

CAPPING STRUCTURE

• Servo-Driven Precision Capping: Powered by a servo motor for reliable, accurate, and stable capping performance.
• Adjustable Torque Control: Capping torque can be easily adjusted to prevent over-tightening or damage to caps.
• Wide Screw Cap Compatibility: Specifically designed to handle various types of standard screw-on caps with precision.