ZONESUN ZS-FAL180G7 Automatic Powder Bottle Filling, Capping and Labeling Line for Coffee & Spices

Description

The ZONESUN ZS-FAL180G7 is an integrated powder packaging line designed for efficient filling, capping, labeling, laser marking, and weighing of bottled granules and powders. Optimized for compact production environments, it supports a variety of products including coffee powder, spices, and herbal blends. Its automation boosts throughput, reduces manual labor, and ensures consistency across small to medium batch manufacturing.          

Applications

• Coffee & Beverage Industry: Perfect for packaging ground coffee, instant coffee powder, creamer, and cocoa drink mixes into jars or bottles with high precision.
• Spice & Seasoning Manufacturing: Excellent for automated dosing, capping, and labeling of chili powder, curry powder, black pepper, garlic powder, salt, chicken bouillon, and various herb blends.
• Food Processing & Baking Ingredients: Suitable for filling baking powders, starch, flour mixes, food additives, and nutritional protein powders.
• Pharmaceutical & Healthcare: Ideal for packing health supplements, herbal granule powders, and medicinal teas under strict sanitary standards.
• Chemical & Daily Care: Can be adapted for fine powder products such as talcum powder, laundry detergent powders, and dry cosmetic additives.

CONTROL PANEL

• Seamless Whole-Line Integration: The whole production line is equipped with touchscreen interface for easy operation, providing one-stop parameters adjustment for non-stop manufacturing.
• Customized Language Support: Language of panel can be customized beyond the standard English and Chinese—perfectly matching your local market and operator requirements.

14 WEIGHING HEADS

• Customizable Scale Scaling: Quantity of weighing heads can be customized to scale up your production requirements, fitting perfectly into standard vertical form fill seal lines.
• Master of Powder & Granule Mixtures: It is suitable for filling mixtures containing of granules and powders, using multi-combination smart computing to deliver accurate target weights per pouch.

ROTARY DISPENDING

• Smooth Starwheel Technology: It uses starwheel to ensure continuous dispensing of products, perfectly matching individual bottles to under-filling hoppers with zero sliding errors.
• Accurate Flow Channel: Features multiple highly polished funnel chambers to direct granules and powder drop smoothly into containers, suppressing packaging dust.

Z-TYPE ELEVATOR

• Automated Scale Replenishment: It can supply materials to weighing scales automatically, syncing with the multi-head combinations to maintain a steady and uniform feeding volume.
• Massive Labor Reduction: Focus on saving labor costs by eliminating manual heavy lifting and hazardous climbing to refill top hoppers.

• Vacuum Suction Technology: The suction cup can pick up and place caps to bottles with rapid pneumatics, guaranteeing centered placement before the sealing or screwing stage.
• Scratch-Free Protection: The soft, premium rubber suction head handles glossy, matte, or branded caps gently without scratching or scuffing the printed surface.

CAP PRESSING

• Double Heads, Double Output: Built with double pressing heads, it can reach 30 bottles/min, easily removing packaging bottlenecks and accelerating your daily throughput.
• Fully Adjustable Working Height: The working height is adjustable via heavy-duty guiding rods, allowing the machine to accommodate different bottle heights seamlessly without extra tools.

LASER CODING

• Versatile Data Printing: It can print production date, batch number, QR code on labels or bottles dynamically as products fly past on high-speed conveyors.
• Multi-Angle Flexibility: Supports both Horizontal side-marking and Top view downward-marking setups, allowing hassle-free integration into labelers, cappers, or filling lines.

DOUBLE SIDES LABELING

• Flexible Dual-Side Application: Can be used for single-sided or double-sided labeling on square bottles, allowing operators to toggle between front-back mode or single-side branding easily.
• Flawless Brush Smoothing: Equipped with heavy-duty industrial smoothing brushes that firmly wipe down labels as containers pass by, eliminating bubbles, creases, or lifted edges.

WEIGHT CHECKER

• Dynamic High-Speed Weighing: It can weigh products inline with industrial precision as bottles zip through the conveyor at maximum factory speeds.
• Automated Non-Compliant Rejection: Programmed to remove non-compliant ones automatically using robust pneumatic pushers, isolating under-weight or over-weight products instantly.

BOTTLE COLLECTING TURNTABLE

• Tailored To Your Throughput: Size of turntable machine can be customized as production need, offering multiple diameter options to perfectly match your batch volume and factory floor plan.
• Seamless End-Line Accumulation: Gently rotates to collect finished jars or bottles from the main conveyor, aligning them neatly along the steel rails without tumbling or label scratching.