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Zonesun ZS-FAL180V3 Automatic Car Ceramic Coating Bottling Line Monoblock Filling, Capping & Labeling System

Zonesun ZS-FAL180V3 Automatic Car Ceramic Coating Bottling Line Monoblock Filling, Capping & Labeling System

Precio habitual $30,199.00 USD
Precio habitual $0.00 USD Precio de oferta $30,199.00 USD
Oferta Agotado
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Type

Description

The ZONESUN ZS-FAL180V3 is a fully automated bottling line built for ceramic coating products in the automotive sector. Combining filling, capping, labeling, and bottle collection into one seamless process, it offers high-speed, high-precision performance for professional production environments. Engineered for efficiency and consistent output, this system ensures a flawless finish from bottle to label, maximizing throughput and minimizing labor.

 

ZS-AFC43 Technical Specification
Machine Model ZS-AFC43
Working Voltage 110/220V 50–60Hz, 3KW
Filling Pump Type Peristaltic Pump
Working Capacity 30–45 Bottles Per Minute (BPM), depending on fill volume
Filling Accuracy ±1%
Suitable Bottle Size Customizable
Suitable Cap Size Customizable
Machine Dimensions
  • Main Unit: 2200 × 1630 × 1430 mm
  • Stopper Sorter: 605 × 455 × 1040 mm
  • Cap Sorter: 605 × 455 × 1070 mm
Total Machine Weight ≤ 600 kg

 

Zonesun ZS-FAL180V3 Car Ceramic Coating Bottling LineZonesun ZS-FAL180V3 Car Ceramic Coating Bottling Line Applications

Application

1. Target Industries & Materials
The production line is highly recommended for industries that require strict hygiene standards, precise dosing, and frequent product changeovers without cross-contamination:
  • Pharmaceuticals & Healthcare: Eye drops, oral liquids, nasal sprays, medicinal syrups, and liquid reagents.
  • Cosmetics & Beauty: Essential oils, serums, perfumes, facial oils, and ampoule-style skincare products.
  • Vaping & Chemicals: E-liquids (vape juice), testing reagents, inks, and other fine chemical fluids.
2. Compatible Bottle & Cap Types
The system features outstanding flexibility and is purpose-built to handle complex packaging designs that require a dual-seal mechanism (inner stopper + outer cap):
  • Bottle Materials: Suitable for various glass bottles (such as amber essential oil bottles, medical glass vials) and plastic bottles (PET/PE/PP).
  • Cap Configurations: Optimally designed for the sequential process of "Liquid Filling → Stopper Pressing → Cap Placing → Cap Screwing". It handles plastic inner droppers/plugs, screw caps, tamper-evident caps, and dropper caps with high reliability.
Zonesun ZS-AFC43 ParameterZonesun ZS-AFC43 StructureZonesun ZS-AFC43 StructureZonesun ZS-TB260R ParameterZonesun ZS-TB260R StructureZonesun ZS-SP800 Bottle Accumulator ParameterZonesun ZS-FAL180V3 Car Ceramic Coating Bottling Line Bottle Unscrambling Station

BOTTLE SORTING

  • Automated Ordered Alignment: Highly engineered to make bottles be in order perfectly before filling & capping work, feeding downstream workstations seamlessly.
  • Compact & Space-Saving Footprint: Features an optimized rotary design that provides an excellent container buffering capacity while it significantly saves valuable working space.
Zonesun ZS-FAL180V3 Car Ceramic Coating Bottling Line Peristaltic Pump

PERISTALTIC PUMP

  • Zero Contamination Risk: The filling liquid only passes through the flexible hose, completely isolated from internal mechanisms to ensure elite purity and improve packaging quality.
  • Standard Hose Compatibility: Meticulously calibrated to perfectly secure standard filling hoses with a 1.6mm wall thickness, delivering non-fluctuating and steady liquid flow.
Zonesun ZS-FAL180V3 Car Ceramic Coating Bottling Line Star Wheel

CAM SYSTEM

  • Heavy-Duty Cam System Drive: Utilizes an advanced mechanical cam system to coordinate and control both filling & capping work seamlessly, ensuring flawless operational alignment.
  • Synchronized Multi-Station Performance: Engineered with an interactive indexing turntable layout, meaning each working station can work at the same time to drastically improve production efficiency.
  • High-Speed Stable Capacity: Streamlined mechanical transmission speeds up the indexing cycles, achieving a stable high productivity of 35-40 bottles per minute (35-40BPM).
Zonesun ZS-FAL180V3 Car Ceramic Coating Bottling Line Labeling Station

LABELING STRUCTURE

  • Innovative 3-Roller Layout: Engineered with an advanced three roller labeling structure that spins and presses containers uniformly, guaranteeing 100% smooth, bubble-free attachment.
  • Excellent Full-Range Compatibility: Delivers outstanding packaging flexibility; this versatile setup perfectly suits single side, double sides, and full 360° wrap-around labeling seamlessly.
Zonesun ZS-FAL180V3 Car Ceramic Coating Bottling Line Conveyor

CHAIN CONVEYOR

  • Fully Customizable Dimensions: Highly adaptable engineering layout ensures that both the width and length are customizable based on your exact product sizes and workshop constraints.
  • Guaranteed Smooth Conveying: Driven by an interactive interlocking chain structure that eliminates vibrations, it effectively ensures exceptionally smooth conveying without slipping or tipping container
Zonesun ZS-FAL180V3 Car Ceramic Coating Bottling Line Bottle Accumulating Station

BOTTLE SORTING

  • Efficient Finished Product Gathering: Positioned at the very end of the line, it can collect finished products effectively and provide a perfect buffer zone for manual packing.
  • Simplifies Post-Packaging Workflow: Smoothly aggregates completed containers, which makes it significantly easier to move products to the next production process or cartooning area.
Zonesun ZS-FAL180V3 Car Ceramic Coating Bottling Line
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