ZONESUN
ZONESUN ZS-LP250S Robotic Bottle Unscrambler for Irregular Plastic Containers
ZONESUN ZS-LP250S Robotic Bottle Unscrambler for Irregular Plastic Containers
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Description
The ZONESUN ZS-LP250S Automatic Plastic Bottle Unscrambler with Robot Arm is designed for various plastic bottle shapes-including round, square, flat, conical, and irregular types, excluding glass-using suction gripping and fiber-optic detection to ensure precise orientation and safe handling. Equipped with a bottle loading hopper, infeeding conveyor, and touchscreen PLC control, it automates bottle feeding to improve efficiency, reduce labor, and maintain stable continuous production, making it ideal for beverage, cosmetics, and daily chemical packaging lines.
Technical Specifications
| Machine Model | ZS-LP250S |
|---|---|
| Voltage | 110/220 V, 50–60 Hz |
| Power | 1.8 kW |
| Working Capacity | 20–40 bottles/min |
| Applicable Bottle Diameter | Φ25–Φ150 mm |
| Air Consumption | 2.5 m³/h |
| Machine Size (L×W×H) | About 2500 × 1400 × 1500 mm |
| Machine Weight | About 450 kg |
Integration with Packaging Lines
The ZONESUN ZS-LP250S robotic bottle unscrambler can be evaluated for integration with downstream filling, capping, labeling, and conveying equipment. Integration requirements depend on conveyor height, line speed, bottle spacing, control signals, and factory layout.
Before ordering, please provide bottle samples or drawings, bottle dimensions, material, target output, and the required bottle orientation. Our team can evaluate bottle compatibility and recommend a suitable machine configuration based on your container specifications and production line requirements.
Application
- Compatible Bottle Types & Materials: Suitable for various plastic containers (e.g., PET, PE, PP), including round, square, flat, conical, and irregular bottle shapes (not suitable for glass bottles).
- Supported Bottle Size Range: Accommodates plastic bottles with a outer diameter/width between Φ25–Φ150 mm.
- Key Application Scenarios:
- Personal Care & Cosmetics: Automatic sorting and oriented feeding for non-standard containers such as shampoo bottles, flat lotion containers, and pump-dispensing bottles.
- Food & Beverage: High-efficiency automated bottle feeding for juice, sauce, and water bottles.
- Pharmaceuticals & Supplements: Stable and clean unscrambling for plastic pill bottles and nutraceutical containers.
TOUCHSCREEN CONTROL PANEL
- PLC-Based Architecture: Driven by a robust, heavy-duty PLC system that delivers full-status tracking and reliable, error-free automated control.
- Instant Recipe Adjustment: Built-in memory storage allows operators to save and recall customized production parameters quickly, minimizing changeover downtime.
BOTTLE LOADING HOPPER
- Bulk Bottle Storage: Generous storage capacity accommodates large batches of unorganized bottles, drastically minimizing manual refilling frequency.
- Steady Lift Feeding: Features a heavy-duty cleated conveyor belt to lift and transfer bottles smoothly into the sorting area without jams or pile-ups.
ROBOTIC BOTTLE-HANDLING ARM
- Scratch-Free Vacuum Suction: Uses soft, non-marking suction cups to grip bottles securely via negative pressure. Zero mechanical scratching, ensuring 100% surface protection for premium packaging.
- Bionic Multi-Axis Motion: Driven by advanced servos to mimic manual gripping, dynamic flipping, and precise placing, seamlessly turning chaotic bottles into perfectly aligned layouts.
FIBER-OPTIC DETECTION MODULE
- High-Precision Identification: Advanced fiber-optic sensor instantly identifies bottle positions with pinpoint accuracy, unaffected by bottle materials, transparency, or surface reflections.
- Flawless Gripping & Orientation: Coordinates perfectly with the robotic arm, ensuring proper mechanical gripping and correct bottle orientation every single cycle.
