ZONESUN
ZONESUN ZS-VMB200L 200L Vacuum Emulsifying Mixer Tank for Cream & Lotion
ZONESUN ZS-VMB200L 200L Vacuum Emulsifying Mixer Tank for Cream & Lotion
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Description
The ZONESUN ZS-VMB200L is a 200L vacuum homogenizing emulsifier mixer tank designed for efficient mixing, emulsification, heating, cooling, and deaeration of high-viscosity materials. Featuring a wall-scraping frame agitator, high-speed homogenizer, jacketed heating/cooling system, and vacuum function, it delivers smooth, bubble-free, uniform emulsions for demanding production requirements.
Built with an SUS316 inner layer and SUS304 middle and outer layers, the ZS-VMB200L is widely used for producing sauces, creams, lotions, ointments, and other emulsions in food, cosmetic, and pharmaceutical industries. Tank capacity is customizable based on production requirements.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | ZS-VMB200L |
| Storage Tank Capacity | 200 L (customizable) |
| Power Supply / Voltage | 3-Phase 400V, 50Hz |
| Tank Material | Inner Layer: SUS316; Middle & Outer Layers: SUS304 |
| Wall Thickness | Inner: 5 mm / Middle: 4 mm / Outer: 3 mm |
| Heating Power | 18 kW |
| Mixing Motor Power | 2.2 kW |
| Mixing Speed | 0–62 r/min (adjustable via frequency inverter) |
| Homogenizer Power | 5.5 kW |
| Homogenizer Speed | 0–2930 r/min (adjustable via frequency control) |
| Vacuum Pump Power | 1.45 kW |
| Working Pressure | Vacuum: -0.09 to -0.02 MPa; Positive: ≤ 0.3 MPa |
| Scraper Function | Equipped with scraper wall (scraper blades) |
Applications
- Creams & Thick Emulsions: Rich face creams, anti-aging lotions, hand salves, body butters, and hair conditioners.
- Gels & Translucent Serums: Hydrogels, ultrasound gels, aloe vera concentrates, hair styling gels, and clear ointments.
- Culinary Pastes & Sauces: High-fat emulsions like gourmet mayonnaise (as shown in the product image) [image_lChE2A.png], salad dressings, cheese spreads, chocolate fillings, and thick condiment pastes.
- Cosmetics & Personal Care: Streamlines batching processes for cosmetic brands, OEM/ODM skincare factories, and luxury beauty labs.
- Food Processing & Condiments: Ideal for food manufacturing plants requiring clean, airtight, and bubble-free processing for premium condiments, dressings, and dairy-based spreads.
- Pharmaceuticals & Medical Ointments: Safely processes clinical gels, over-the-counter (OTC) medicated rubs, antibiotic creams, and dental pastes under rigorous hygiene control.
- Daily Chemicals & Household Care: Efficiently blends high-viscosity laundry detergents, thick liquid soaps, car waxes, and industrial polishing polishes.
Control Panel
User-friendly interface with clearly labeled functions. Dual temperature control system allows for precise and stable temperature regulation.
Top Manway Cover
Provides tight vacuum sealing via a heavy-duty lock mechanism while allowing easy opening for rapid inspection, status lighting, or supplemental raw material charging.
Frame Wall-Scraping
Equipped with a frame-style agitator featuring baffles and side scrapers to ensure thorough, dead-zone-free mixing. Prevents material from sticking during heating.
Jacket Level Indicator
Displays the real-time liquid level of the heating medium inside the jacket via a transparent sight glass, enabling manual valve fluid controls to prevent dry-burning hazards.
Vacuum Pump System
Vacuum operation prevents air incorporation during mixing, ensuring a smooth and bubble-free final product.
Mixing Motor
Drives the internal frame wall-scraping paddle continuously via a high-torque vertical motor, delivering stable and consistent macroscopic fluid mixing profiles.
Why Choose the ZS-VMB200L?
✅ 5-in-1 Process Integration — Mix, Emulsify, Heat, Cool, Deaerate: Combines wall-scraping agitation, high-speed homogenization, jacketed heating/cooling, and vacuum deaeration in a single tank — eliminating the need for multiple separate process vessels and reducing production footprint
✅ High-Speed Homogenizer (0–2930 r/min): Variable-speed 5.5 kW homogenizer delivers powerful shear force for fine emulsification of oil-water systems, producing stable, uniform emulsions with consistent droplet size distribution for cream, lotion, and sauce production
✅ Wall-Scraping Frame Agitator — Dead-Zone-Free Mixing: Frame-style agitator with baffles and side scrapers ensures thorough mixing across the full tank volume, preventing material adhesion to tank walls during heating and eliminating unmixed dead zones
✅ Vacuum Deaeration — Bubble-Free Product: Integrated vacuum pump system removes air incorporated during mixing, producing smooth, bubble-free creams, lotions, and emulsions that meet cosmetic and pharmaceutical product quality standards
✅ SUS316 Inner Layer — Pharmaceutical & Food Grade: SUS316 stainless steel inner tank surface provides superior corrosion resistance and meets pharmaceutical GMP and food-grade hygiene standards for sensitive product formulations
✅ Jacketed Heating & Cooling System (18 kW): Jacket heating and cooling enables precise temperature control throughout the emulsification process — critical for temperature-sensitive formulations requiring controlled heating ramps and rapid cooling after emulsification
✅ Dual Temperature Control & Frequency Inverter Speed Control: Independent dual temperature controllers and frequency inverter speed adjustment for both agitator (0–62 r/min) and homogenizer (0–2930 r/min) provide full process parameter control for diverse formulation requirements
Ideal Applications
Cosmetic Cream & Lotion Manufacturing: Emulsification of face creams, body lotions, moisturizers, sunscreens, and other oil-in-water or water-in-oil cosmetic emulsions requiring stable, smooth, bubble-free texture
Pharmaceutical Ointment & Emulsion Production: GMP-compliant production of topical ointments, pharmaceutical creams, gel formulations, and liquid emulsions requiring SUS316 contact surfaces and vacuum deaeration
Food Sauce & Condiment Processing: Homogenization and emulsification of mayonnaise, salad dressings, tomato sauce, chili sauce, and other high-viscosity food emulsions requiring uniform texture and stable shelf life
Personal Care & Hair Care Products: Production of shampoos, conditioners, hair masks, styling creams, and other personal care emulsions requiring controlled viscosity, stable emulsification, and bubble-free consistency
Nutraceutical & Functional Food Emulsions: Emulsification of nutritional supplements, protein drinks, omega-3 emulsions, and other functional food products requiring precise temperature control and homogeneous particle distribution
