ZONESUN
ZONESUN ZS-AFC12 Automatic Spout Pouch Filling and Capping Machine
ZONESUN ZS-AFC12 Automatic Spout Pouch Filling and Capping Machine
Regular price
$11,299.00 USD
Regular price
Sale price
$11,299.00 USD
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Description
The ZONESUN ZS-AFC12 is a fully automatic filling and capping machine designed for spout pouch packaging of paste and liquid products. With a dual-station rotary system, it efficiently processes two pouches simultaneously, boosting productivity. Operators simply load the pouches into the magazine, and the machine handles the rest—from automatic feeding and precise filling to secure capping via a vibrating bowl system. Ideal for sauces, condiments, and other viscous liquids, this machine offers a streamlined, user-friendly solution for modern pouch packaging.
Whatever your packaging needs are, you can rely on Zonesun.
Parameter
| Machine Model | ZS-AFC12 |
|---|---|
| Voltage | 220V/110V 50-60Hz |
| Power | 3kW |
| Filling Range | 10–1000ml (Can be customized) |
| Production Capacity | About 1200–1500 BPH (Based on filling volume) |
| Filling Accuracy | ±1% |
| Hopper Capacity | 40L (Can be customized) |
| Suitable Cap Diameter | Can be customized |
| Suitable Pouch Size | Can be customized |
| Air Pressure | 0.5–0.7MPa |
| Air Consumption | 0.7m³/min |
| Machine Weight | About 1000kg |
| Machine Size | About 3150×1850×2300mm (L×W×H) |
APPLICATION
- Food & Beverage: Fruit purees, jams, peanut butter, chili pastes, dipping sauces, mayonnaise, honey, hummus, yogurts, and baby food.
- Cosmetics & Personal Care: Facial creams, body lotions, gels, hair masks, and heavy cosmetics.
- Chemicals & Daily Products: Industrial pastes, waxes, polishes, and thick cleaning creams.
CONTROL SYSTEM
- Ergonomic Swing Arm Design: Features an advanced rotatable swing arm enclosure. Operators can flexibly adjust the screen's angle and position for maximum physical comfort and optimal visibility on the workshop floor.
- Fully Customizable UI: Supports seamless Chinese/English one-touch switching. Crucially, the operating interface can be fully customized to perfectly align with your specific manufacturing workflow and brand habits.
- Fail-Safe Physical Protection: Integrated with a heavy-duty, highly visible emergency stop button and robust metal handles to ensure absolute workplace safety and rapid hazard response.
FEEDING STRUCTURE
- High-Efficiency Dual-Track Supply: Features an innovative dual-track spout pouch supply mechanism. Dual channels work in parallel to deliver continuous pouch feeding, multiplying your packaging speed.
- Tailored for Spout Pouches: Specifically engineered for pre-made spout pouches. Equipped with customized feeding tools that perfectly grip the spout neck, ensuring seamless transfer without jamming.
- Accelerated Production Yield: The streamlined feeding motion syncs flawlessly with downstream filling and capping stages, fully unlocking the high-speed potential of your automated line.
FILLING
- Piston Pump & Servo Integration: Combines a heavy-duty volumetric piston pump with advanced servo motor-driven nozzles. This powerhouse setup effortlessly processes high-viscosity thick liquids, gels, and dense pastes without clogging.
- Ultra-High Dosing Accuracy: Driven by intelligent servo calibration, it guarantees extreme portioning precision and crisp product cut-off, completely eliminating messy drips or overflows to ensure pristine seal areas.
- Dual-Head Synchronized Speed: Dual filling nozzles (A & B) operate in parallel with massive mechanical power, aligning flawlessly with the upstream dual-track feeding to massively boost your production throughput.
VIBRATING BOWL
- Smart Automatic Pouch Cap Sorting: Features an industrial-grade high-efficiency vibratory bowl sorter that automatically adjusts the position and orientation of caps via micro-vibrations, ensuring a non-stop, orderly feed.
- Flawless Cap-to-Spout Alignment: Pouches and caps glide smoothly into place, guaranteeing each lid is perfectly aligned with the pouch nozzle to set a flawless foundation for the subsequent tight capping stage.
- Leakage & Contamination Prevention: Automated mechanical capping replaces tedious manual handling, effectively eliminating product leakage caused by crooked caps while strictly safeguarding sanitary standards.
CAPPING
- Smart Servo Torque Control: Driven by an intelligent servo motor capping mechanism that delivers meticulously calibrated rotation and torque control, achieving airtight hermetic seals that remain user-friendly to open.
- Scratch-Free Silicone Grip: The heavy-duty capping jaws are embedded with premium-grade industrial silicone material. It provides high friction without abrasive wear, completely eliminating lid scratches or scuffs to protect product aesthetics.
- Sensor-Aligned Integrity: Features active photoelectric pouch detection to sync the capping head dynamically, preventing empty cycles and ensuring superior finished product integrity and near-zero defect rates.
HOPPER
- Premium SUS304 Food-Grade Steel: Crafted entirely from high-grade SUS304 stainless steel, offering superior corrosion resistance and effortless cleaning to comply with strict global food safety standards.
- Automated Feed Pump Integration: Equipped with an industrial-grade feeding pump that automatically replenishes ingredients in a timely manner, guaranteeing a stable and seamless material flow.
- Tailored Heating & Agitation Upgrades: Features customizable heating and stirring options based on your specific product traits, preventing high-viscosity or temperature-sensitive liquids from solidifying.
CONVEYOR BELT
- Automated Smooth Output: Equipped with a heavy-duty automated conveyor system for finished products, ensuring seamless collection right after sealing to realize a fully closed-loop production line.
- Flexible Speed Calibration: Features a variable speed control setup, allowing you to dynamically adjust the belt speed to perfectly synchronize with upstream filling and capping cycle times.
