ZONESUN ZS-AFC20F Automatic Powder Vial Filling Capping Machine Tabletop Monoblock

DESCRIPTION

The ZONESUN ZS-AFC20F compact tabletop powder filling and capping machine integrates bottle sorting, precise auger dosing, stopper pressing, and flip-off cap crimping into a single streamlined unit. Operating at 15–20 bottles per minute, its space-saving design and synchronized rotary system ensure efficient vial handling and consistent sealing performance. Ideal for cosmetic, pharmaceutical, and chemical applications requiring accurate powder filling and secure closure in small-scale production environments.

Applications & Suitable Materials

The ZONESUN ZS-AFC20F is specifically engineered for precise micro-dosing and automated packaging of fine dry powders into glass or plastic vials. It is widely applicable across multiple industries requiring high hygiene standards and strict volume accuracy.

1. Suitable Industries

• Pharmaceuticals & Biotech: Freeze-dried powders, antibiotic powders, active pharmaceutical ingredients (APIs), diagnostic reagents, and laboratory samples.
• Cosmetics & Skincare: Lyophilized powder sets (freeze-dried powder), collagen powder, serum powders, high-purity vitamin powders, and aesthetic skincare vials.
• Chemicals & Fine Materials: High-precision chemical reagents, specialty powder formulations, and experimental testing powders.

2. Suitable Packaging Formats

• Containers: Small glass vials and plastic tubular bottles (Recommended sizes: Ø15–30 mm × H35–60 mm).
• Stoppers & Caps: Rubber stoppers, silicone plugs, and aluminum/plastic-aluminum flip-off caps (Ø10–25 mm).

CONTROL PANEL

• User-Friendly Bilingual Interface: Seamlessly toggle between Chinese and English with one touch, offering perfect global accessibility. The streamlined menu layouts and clean visual icons ensure new operators get up to speed in minutes.
• Micro-Adjustable Digital Parameters: Key variables—including filling volume, capping torque, and conveyor line speed—can be fine-tuned via the screen with millimetric and millisecond precision, entirely replacing tedious manual setups.

INFEED TURNTABLE

• Smart Bulk Unscrambling: Simply dump bulk containers directly onto the bed! Through perfectly balanced rotation combined with customized guiding deflectors, it instantly untangles bulk vials into a precise single line without jamming.
• Vibration-Free Stable Transport: Engineered with an ultra-smooth rotational impulse that eliminates sudden jerks. Even when handling top-heavy, ultra-lightweight micro vials, they remain perfectly vertical and secure at top operating speeds.

AUGER FILLING

• High-Precision Metrological Auger Dosing: Specially engineered for fine powders, micro-powders, and small granules. It maintains a highly uniform filling weight across every batch, completely eliminating product giveaway or underweight issues.
• Customizable Hopper Capacities: Maximum flexibility for your facility! The transparent storage hopper volume can be custom-tailored to seamlessly match your batch processing sizes and material refilling cycles.

STARWHEEL

• Flawless Multi-Station Synchronization: Utilizing an advanced intermittent indexing mechanism, the turntable rotational indexing coordinates perfectly with chemical dosing, valve inserting, and final seaming, eliminating production bottlenecks entirely.
• Premium Frictionless Starwheel Profile: CNC-machined from high-strength, low-friction industrial-grade engineering wear-resistant material. It provides ultra-rigid positioning limits while safely cushioning bottle finishes against cosmetic scuffs or scratches.

VIBRATION BOWL

• Smart Orientation for Plugs & Caps: Eliminate tedious manual sorting! Utilizing custom-contoured physical tracks combined with high-frequency vibrations, it instantly standardizes the orientation of both inner stoppers and outer caps, securing a 100% error-free feed attitude.
• Synchronized Dual-Stream Delivery: Two independently tuned, micro-polished stainless steel bowls operate in perfect harmony. The output speed auto-adjusts to match your downstream production line, eliminating material jams, overlapping, or line bottlenecks.