ZONESUN ZS-AFC28 High-Speed Monoblock Filling & Capping Machine for Liquid

Description

The ZONESUN ZS-AFC28 Automatic High-Speed Bottle Liquid Filling and Capping Machine is a state-of-the-art monoblock system that integrates filling and capping into one streamlined unit. Engineered for precision and speed, it features a star wheel indexing system that ensures smooth bottle transfer and positioning. The vacuum-based gripping mechanism enhances stability and accuracy during the capping process. Ideal for high-volume production lines in pharmaceutical, cosmetic, and chemical industries,this machine delivers consistent filling, secure sealing, and improved operational efficiency—all in a compact footprint.

Whatever your packaging needs are, you can rely on Zonesun.

Applications

• Pharmaceuticals & Healthcare: Ideal for precise filling and sealing of oral liquids, tinctures, liquid vitamins, eye drops, nasal sprays, diagnostic reagents, and medicine drop bottles.
• Cosmetics & Personal Care: Perfect for high-value liquid cosmetic products such as essential oils, facial serums, perfume samples, liquid foundation, nail polish, and hair treatment oils.
• E-Liquid & Vape Industry: Specifically designed to handle small e-liquid juice bottles (10ml–100ml) with high precision, ensuring leak-proof rotary capping at high speeds.
• Chemical & Specialty Liquids: Suitable for accurate dosing of laboratory chemicals, liquid dyes, essential concentrates, alcohol-based solutions, and industrial additives.

Applicable Container & Cap Types

• Supported Bottle Types: Glass bottles, PET bottles, dropper bottles, serum bottles, and small round or oval rigid containers.
• Filling Range: 10ml – 100ml (customizable nozzle & pump configurations).
• Supported Cap Types: Screw caps, dropper caps, spray pumps, pipette caps, and tamper-evident closures.

STAR WHEEL

• Precision Star Wheel Indexing System: Designed to ensure smooth, stable, and highly precise movement of bottles throughout the entire automated packaging line.
• Accurate Bottle Positioning: Secures and positions each bottle with absolute accuracy, completely eliminating misalignments, tipping, or gaps during processing.
• Seamless Filling & Capping Workflow: Provides the perfect alignment foundation to facilitate high-efficiency filling and capping operations, significantly boosting overall production output.

FILLING

• High-Volume Peristaltic Pumps: Equipped with three powerful 6L/min peristaltic pumps that ensure a highly stable, smooth, and contamination-free liquid flow.
• Advanced 3-Stage Segmented Filling: Utilizes an innovative 3-stage filling technique to fill each bottle in multiple precise cycles, guaranteeing accurate and consistent filling levels across every batch.
• Maximum Time Efficiency: Significantly reduces the cycle time required for each individual filling operation, maximizing your overall production output without sacrificing precision.

CAP FEEDING

• Efficient Vibrating Bowl Sorting: Features an advanced vibrating bowl that automatically aligns, organizes, and efficiently feeds caps into the production line with zero jams.
• Precision Cam-Driven Placement: Utilizes a heavy-duty cam-driven gripper to ensure highly accurate, reliable, and perfectly timed cap placement onto every passing bottle.
• Innovative Negative Pressure Suction: The cap gripping mechanism relies on a smart negative pressure system. It holds the cap securely using strong vacuum suction, allowing for flawless, controlled, and precise placement every time.

CAPPING

• Heavy-Duty Three-Jaw Gripper: Features a robust, industrial-grade three-jaw mechanism dedicated to tightening caps onto bottles with maximum structural stability.
• Optimal Torque for Secure Sealing: Firmly holds each cap and applies the exact necessary torque to guarantee a tight, safe, and leak-proof seal without damaging the caps.
• Enhanced Machine Versatility: The smart three-jaw design delivers a powerful, non-slip grip across various cap sizes, significantly expanding your production flexibility and compatibility.