ZONESUN ZS-AFK180 Automatic Double Head Tracking Vacuum Capping Machine for Glass Jars with Metal Lug Caps

Description

The ZONESUN ZS-AFK180 is a fully automatic dual-head tracking vacuum capping machine designed for high-speed glass jars packaging lines. Operating at 55–60 bottles/min, it integrates cap sorting, cap placing, torque controlled tracking capping, mechanical vacuum suction sealing, and vacuum inspection into one continuous system. It creates a sealed vacuum chamber before tightening to achieve the preset vacuum level, ensuring products meet strict vacuum packaging standards.
The servo-driven tracking capping heads tighten caps precisely without damaging bottles or lids, guaranteeing consistent sealing quality.

 

Features

• Smart Cap Placing & Dispensing: Precisely places caps onto bottle mouths as they move along the conveyor, enabling high-speed, zero-miss automatic pre-capping for smooth, continuous capping performance.
• Automatic Cap Sorting & Orientation: Automatically sorts and orients messy caps from the hopper, ensuring each cap enters the feed track in the correct direction for smooth, high-speed, jamfree operation.
• Constant Torque Tracking Capping: Applies controlled torque while tracking bottle movement to tighten caps accurately without damage, ensuring consistent sealing quality.
• Mechanical Vacuum Suction Sealing: Creates a sealed vacuum chamber before capping to evacuate air and achieve the preset vacuum level, ensuring compliant vacuum-packaging quality.
• Vacuum Inspection: Monitors the vacuum level of each sealed bottle to verify proper air removal and ensure consistent, reliable vacuum-packaging quality.
• Servo-Controlled System: The machine is driven by a servo motor to achieve faster, more stable capping performance.
• Bottle Guiding Structure: Prevents bottles from falling during high-speed capping, ensuring smooth and safe operation.

 

Benefits

• High-Speed Output: Dual-head tracking design supports 55–60 bottles/min, ideal for medium to largescale production.
• Consistent Vacuum Quality: Mechanical vacuum chamber ensures each bottle reaches the preset vacuum level (−50 to −70 kPa).
• Damage-Free Capping: Torque-controlled tracking capping protects both caps and bottles.
• Stable & Continuous Operation: Integrated cap sorting, placing, capping, and vacuum sealing minimize downtime.
• Wide Application: Suitable for food, daily chemical, and cosmetics industries.

 

Specifications

• Model: ZS-AFK180
• Bottle Material: Glass jar bottles
• Bottle Specifications: 
• Cap Ø38–Ø80 mm; Bottle Ø50–Ø80 mm; Height 65–200 mm
• Production Capacity: 55–60 bottles/min
• Capping Heads: 2 heads (followtype)
• Capping Torque: 5–25 kg·cm
• Power Supply: AC 380 V, 50 Hz
• Conveyor Power: 0.75 kW
• Total Power: ~5 kW (including cap sorter)
• Air Source: >0.5 MPa
• Air Consumption: 0.3 m³/min
• Vacuum Level: –50 to –70 kPa
• Conveyor Height: 800 ± 30 mm
• Conveyor Speed: 0–15 m/min (frequency adjustable)

 

Application

Ideal for vacuum-sealed glass jar products such as sauces, pickles, condiments, canned foods, and other vacuum-required packaging.
The machine integrates seamlessly with filling, labeling, and packaging systems for a complete production line.

PLACING & DISPENSING

Precisely places caps onto bottle mouths as they move along the conveyor, enabling high-speed, zero-miss automatic pre-capping for smooth, continuous capping performance.

SORTING & ORIENTATION

Automatically sorts and orients messy caps from the hopper, ensuring each cap enters the feed track in the correct direction for smooth, high-speed, jam-free operation.

TRACKING CAPPING

Applies controlled torque while tracking bottle movement to tighten caps accurately without damage, ensuring consistent sealing quality.

SUCTION SEALING

Creates a sealed vacuum chamber before capping to evacuate air and achieve the preset vacuum level, ensuring compliant vacuum-packaging quality.

VACUUM INSPECTION

Monitors the vacuum level of each sealed bottle to verify proper air removal and ensure consistent, reliable vacuum-packaging quality.