ZONESUN ZS-DWFC12 Automatic 3-in-1 Water Bottling Machine Monoblock PET Bottle Rinsing Filling Capping System

Description

The ZONESUN ZS-DWFC12 Monoblock Bottling Machine combines rinsing, filling, and capping into one efficient system for PET bottles. Built for high hygiene standards and reliable performance, it delivers up to 1000 bottles per hour with accurate filling and secure sealing. Ideal for drinking water production lines, it ensures smooth automation and consistent quality in every cycle.

Applications

• Drinking Water Bottling Plants: Ideal for small-to-medium-scale purified water and mineral water producers looking to streamline operations with an automated rinsing, filling, and capping setup.
• Non-Carbonated Beverage Production: Perfectly suited for packaging still water, flavored water, and low-viscosity non-carbonated drinks while maintaining strict hygiene standards.
• Commercial Winery & Liquid Packaging: Provides secure sealing and accurate volumetric delivery for bulk wine or other non-carbonated liquid refreshments packaged in PET bottles.

AIR CONVEYOR

• High-Speed Bottle Transition: Dynamically and efficiently transport bottles to the filling machine using precise, controlled air streams that bypass slow mechanical friction to maximize line capacity.
• Aseptic Environment Retention: Utilizes localized positive air pressure, keeping the internal environment clean and establishing a sterile buffer zone between sorting and active filling phases.
• Zero-Contamination Design: Suspended neck-tracking transit effectively minimizes the risk of secondary contamination, maintaining strict alignment with strict food, beverage, and chemical sanitary regulations.

BOTTLE WASHING

• 180° Dynamic Inversion Tracking: Equipped with heavy-duty mechanical grippers, empty bottles are allowed to rotate 180° along the conveyor track, flipping them upside down to guarantee immediate, complete drainage of rinse water.
• Comprehensive Double Cleaning: Features an advanced synchronization nozzle array that provides a full double cleaning inside and outside, ensuring a thorough cleaning that flushes out micro-particulates, debris, and dust.

BOTTLE FILLING

• Advanced Automatic Water Control: Engineered with a sophisticated automatic water control system that ensures highly consistent liquid leveling, making it perfect for rapid mass-production lines.
• Intelligent No-Bottle No-Fill: Features reactive interlocking sensors that automatically stop filling when there is no bottle in place, effectively preventing costly liquid waste and machine mess.

CAPPING SYSTEM

• Adjustable Rotation Parameters: Engineered with smart drive systems, the number of turns can be easily changed according to different caps, offering maximum flexibility for diverse bottle configurations on a single line.
• Guaranteed Flawless Sealing: Implements persistent structural torque control to ensure a tight seal and prevent leakage, eliminating the risk of product oxidation or transit messes.