ZONESUN
ZONESUN ZS-FA3012 Automatic X-Ray Liquid Level Inspector for Canning Lines
ZONESUN ZS-FA3012 Automatic X-Ray Liquid Level Inspector for Canning Lines
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Description
The ZONESUN ZS-FA3012 is an automatic X-ray liquid level inspection machine designed to identify underfilled and overfilled containers during continuous production. Its non-contact detection system measures the internal liquid level without opening, touching, or damaging the package, making it suitable for both transparent and opaque containers.
The machine can inspect PET bottles, glass bottles, aluminum cans, and tinplate cans containing water, juice, beer, dairy drinks, sauces, and other liquid products. Its compact structure allows installation above an existing conveyor after the filling and capping process. Adjustable inspection settings support different container heights and fill-level requirements, while intelligent speed control helps the unit operate consistently with the production line.
Key Features
- Non-contact X-ray liquid level detection
- Detection of underfilled and overfilled containers
- Suitable for transparent and opaque packaging
- Compatible with PET, glass, aluminum, and tinplate containers
- Adjustable inspection settings for different container formats
- Compact design for integration with existing conveyors
- Continuous inspection without interrupting production
Applications
- Aluminum & Steel Cans: Standard soda cans, sleek cans, stubby cans, and aerosol canisters (as shown in the product image).
- Glass Bottles: Dark amber beer bottles, green wine bottles, and heavy-walled liquor glass containers.
- Plastic & PET Bottles: Opaque milk jugs, protein shake bottles, and colored sports drink containers.
- Laminated Cartons: Multilayer beverage bricks, juice boxes, and aseptic liquid pouches.
- Carbonated Beverages & Sodas: Accurately measures soda, sparkling water, and energy drinks while filtering out foam interference.
- Beer & Alcoholic Drinks: Crucial for craft beer canning lines, ready-to-drink (RTD) cocktails, ciders, and premium spirits.
- Juices & Dairy Products: Inspects fruit juices, iced teas, milk, liquid yogurts, and plant-based milk alternatives.
- Pharmaceutical & Household Liquids: Detects exact fill heights for liquid supplements, syrups, aerosol cleansers, and personal care products.
- End-of-Line Quality Assurance: Placed immediately after the seamers or capping machines to perform 100% online detection and trigger automated push-rod reject systems for defective packs.
- High-Speed Commercial Bottling Plants: Perfect for medium-to-high throughput beverage facilities requiring continuous, non-contact inspection up to hundreds of containers per minute.
Intelligent Frequency Control
Automatically adjusting operating speed through intelligent frequency control to synchronize with downstream equipment for stable and efficient production.
Wide Compatibility & Quick Changeover
Designed with flexibility, it accommodates bottles of various materials (e.g., PET, glass, metal) and sizes, allowing for quick changeovers through simple adjustments.
Gentle Handling & Scratch Prevention
Utilizing gentle handling technology, it effectively prevents surface scratches or damage during high-speed sorting, ensuring the flawless appearance of the final product.
X-ray Liquid Level Detection System
Using X-ray technology to accurately detect liquid levels and identify underfilled or overfilled products for reliable quality control.
Compact Design & Easy Integration
Featuring a compact structure with a small footprint, it can be easily integrated into existing production lines, significantly reducing space requirements and installation costs.
FAQ
How does the machine inspect liquid inside opaque cans?
The system uses X-ray detection to measure the internal liquid level without relying on container transparency.
Can it inspect both bottles and cans?
Yes. The machine can be configured for PET bottles, glass bottles, aluminum cans, and tinplate cans.
Can it be added to an existing production line?
Yes. Its compact inline structure is designed for installation over a compatible conveyor system.
