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ZONESUN

ZONESUN ZS-FAL180B4 Automatic Viscous Liquid & Paste Filling Line with Cap Pressing

ZONESUN ZS-FAL180B4 Automatic Viscous Liquid & Paste Filling Line with Cap Pressing

Regular price $12,999.00 USD
Regular price Sale price $12,999.00 USD
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Description

The ZONESUN ZS-FAL180B4 Automatic Paste Bottle Filling Cap Pressing Production Line is engineered for efficient packaging of viscous liquids and pastes. Designed to handle products like organic oils, jams, and soy sauce, this system fills containers with precision and automatically presses caps for a secure seal. Its integrated cleaning function reduces manual labor and ensures hygiene, making it ideal for food, cosmetic, and pharmaceutical industries. With streamlined operation and high throughput, it boosts productivity while maintaining consistent quality.


Parameter

Machine Model ZS-YT4T-4PX
Voltage 110/220V 50–60Hz 1KW
Filling Range 10–180ml / 30–500ml / 100–1000ml
Working Speed About 30–100 bottles/min
Air Pressure 0.6–0.8MPa
Filling Accuracy ±1%
Filling Nozzle 4 (can be customized)
Machine Size About 2000×800×1800mm
Machine Weight About 200kg
Packaging Size About 2070×960×2100mm
Packaging Weight About 329kg (100–1000ml)

 

Machine Model ZS-XG440G
Working Voltage AC220V/110V 50–60Hz
Power About 1100W
Working Speed 20–40 bottles/minute (depending on bottle and caps)
Bottle Height 60–270mm
Bottle Cap Diameter Can be customized
Working Pressure 0.4–0.6MPa
Machine Size About 3000×1700×1280mm
Package Size About 2020×820×1730mm
Gross Weight About 307kg

Applications

  • Food & Beverage Industry: Ideal for thick food products including fruit jams, honey, peanut butter, chili sauce, tomato paste, chocolate spread, salad dressings, ketchup, and edible oils.
  • Cosmetics & Personal Care: Perfect for face creams, body lotions, shampoos, hair conditioners, body washes, aloe vera gels, and facial cleansers.
  • Daily Chemical & Household: Efficiently packages dishwashing liquids, laundry detergents, liquid soaps, hand sanitizers, and floor cleaners.
  • Pharmaceuticals & Health Care: Suitable for medical ointments, herbal pastes, oral syrups, and liquid supplements requiring strict hygiene standards.
  • Industrial & Chemical Supplies: Designed to handle heavy lubricants, industrial grease, automotive fluids, gel adhesives, and liquid polishes.

Compatible Containers & Caps

  • Container Types: Round, square, or custom-shaped plastic bottles, glass jars, metal cans, and rigid containers within the height range of 60–270mm.
  • Cap Types: Specifically optimized for press-on caps, snap-on lids, push-in stoppers, and plastic covers requiring high-seal vertical pressing pressure.

CONTROL PANEL

  • Smart & Easy Operation: Built with an intelligent panel that is remarkably easy to operate, simplifying your workflow parameter tracking.
  •  Advanced & High-Stability System: Features an advanced electronic control system that delivers high stability and reliable processing under intense workloads.
  •  One-Tap Bilingual Interface: The premium touch-screen home page supports quick switching between Chinese and English, meeting global market operational standards.

FILLING NOZZLE

  • Premium Servo Motor Driven: Driven by a servo motor, delivering rapid response times and highly sophisticated control for high-speed automated lines.
  •  Ultra-Smooth & Stable Transit: Engineered to run stably under rigorous manufacturing conditions, guaranteeing smooth and dependable operational performance.
  • High-Accuracy Liquid & Paste Filling: Offers exceptional volumetric consistency to fill paste or liquid accurately, eliminating product waste or messy leaks.

VIBRATORY BOWL

  • Automated Sorting & Conveyance: Provides automatic collation and conveyance of caps, streaming them constantly into the production line to reduce labor.
  •  Flawless Orientation & Positioning: Guides and aligns each unit precisely to ensure correct orientation and position of caps, completely preventing flipped or misaligned caps.
  •  Optimized for High-Speed Capping: Delivers a perfectly orderly stream of caps, laying the ideal foundation for non-stop, high-efficiency automated capping stages.

ELECTRIC EYE

  • Accurate Bottle Detection: It can be used to detect passing bottles instantly, offering rapid response times to keep the product stream flowing.
  •  Synchronized System Control: Seamlessly communicates with the main system to control the work of the machine, enabling smart features like "no bottle, no filling/capping."
  •  Fully Automated Production: Acts as the essential visual guiding sensor to automate production, drastically minimizing manual supervision and optimizing uptime.

CAPPING STRUCTURE

  • Accurate Pick-and-Press Flow: Seamlessly designed to pick up the cap and place it on the bottle to press it with absolute positional consistency.
  •  Tailored for Irregular Caps: Highly versatile layout that is suitable for irregular caps where the top must be flat, expanding your unique product packaging support.
  •  Flexible Height Adjustment: The industrial framework features an adjustable height, making it effortless to adapt to containers of various sizes and heights.
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