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ZONESUN

ZONESUN ZS-FAL180F4 Rotary Syrup Thick Paste Sauce Filling & Labeling Production Line

ZONESUN ZS-FAL180F4 Rotary Syrup Thick Paste Sauce Filling & Labeling Production Line

$21,649.00 USD
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Description

The ZONESUN ZS-FAL180F4 is a fully automatic rotary syrup and thick paste sauce filling, capping, and labeling production line — a complete turnkey packaging solution for viscous liquid products. With a production capacity of 1,800 bottles per hour (30 BPM), it integrates a bottle unscrambler, servo piston filling & capping machine, labeling machine, and bottle collector into one seamless automated workflow.

The customized filling and capping machine adopts a cam divider and mechanical transmission structure, ensuring high-speed, stable, and consistent operation. Ideal for food, beverage, and pharmaceutical industries requiring efficient packaging of syrups, thick sauces, pastes, and other viscous liquids.

Integrated Packaging System

System Components & Specifications

01

Filling & Capping Machine

ZS-AFC34

Parameter Specification
Model ZS-AFC34
Voltage 110/220 V, 50–60 Hz
Power Approx. 4.2 kW
Filling Pump Double-head servo piston filling system
Filling Capacity 200–300 mL Based on syrup
Filling Accuracy Approx. ±2%
Production Efficiency Approx. 30 bottles/min Depending on filling volume and material
Working Air Pressure 0.6–0.8 MPa
Bottle Size Customizable
Cap Size Customizable
Machine Dimensions Approx. 2300 × 1500 × 1700 mm L × W × H
Machine Weight Approx. 800 kg
02

Labeling Machine

ZS-TB822

Parameter Specification
Model ZS-TB822
Voltage 110/220 V, 50–60 Hz
Power 570 W
Labeling Accuracy ±1 mm
Labeling Speed 25–45 bottles/min
Applicable Product Size Diameter: Ø15–120 mm Height: 25–300 mm
Label Size 20–290 mm (W) × 20–160 mm (H)
Label Roll Inner Diameter Ø76 mm
Label Roll Outer Diameter Ø300 mm
Machine Dimensions Approx. 2150 × 1100 × 1440 mm L × W × H
Machine Weight Approx. 222 kg

Actual production speed and accuracy may vary depending on the container, filling material, label, and operating conditions.


Applications

1.Food & Condiment Industry Ideal for high-viscosity sauces and syrups requiring precise dosing and clean bottling:

  • Syrups & Sweeteners: Maple syrup, flavored beverage syrup, honey, maltose, molasses, glucose.
  • Sauces & Condiments: Chili sauce, ketchup, barbecue (BBQ) sauce, salad dressing, mayonnaise, oyster sauce, tomato paste.
  • Spreads & Fruit Products: Jam, fruit preserves, peanut butter, chocolate sauce, caramel, fruit concentrate.

2.Cosmetics & Personal Care Ensures aesthetic packaging with bubble-free, high-precision labeling for personal care bottles:

  • Skincare & Creams: Face cream, lotion, moisturizers, aloe vera gel, massage oils.
  • Hair & Body Care: Hair conditioner, hair mask, liquid shampoo, shower gel, hand sanitizer.

3.Pharmaceutical & Healthcare Products Meets strict hygiene and dosing requirements for health syrups and liquid supplements:

  • Oral Syrups: Cough syrup, herbal extracts, liquid vitamins, pediatric suspensions.
  • Health Supplements: Concentrated liquid collagen, oral health tonics, dietary supplements.

4.Household & Daily Chemicals Suitable for heavy, viscous chemical liquids requiring steady and automated packaging:

  • Cleaning Supplies: Liquid laundry detergent, dishwashing liquid, fabric softener.
  • Specialty Liquids: Liquid soap, car care chemicals, disinfectant gels.

5.Suitable Container Types:

  • Bottle Shapes: Round bottles, cylindrical jars, rigid plastic/glass containers.
  • Bottle Diameters: Φ15 mm – Φ120 mm
  • Bottle Heights: 25 mm – 300 mm
  • Labeling Types: Single side, double sides, and full wrap-around labeling (bubble-free).




CONTROL PANEL

Touch screen interfaces allow for easy customization of controls and settings, making it simple to adjust parameters for different products and production requirements. This flexibility enhances the versatility of the filling and capping machine.

FILLING NOZZLES

Equipped with pneumatic anti-dripping filling nozzles, these are designed to prevent dripping of product after filling. This is particularly important for liquids with high viscosity or foaming characteristics, as dripping can lead to product waste, messy production environments, and potential contamination of packaging.

CAP SCREWING STRUCTURE

Using air nozzle to pass allows for rapid movement of the caps, improves working efficiency. Servo motor control the capping work, this machine has higher capping accuracy.

STARWHEEL

Starwheels provide precise alignment and positioning of containers and caps as they move through the filling and capping process. This ensures that each container is correctly oriented and secured before filling or capping, minimizing the risk of misalignment or errors.

LABELING

Designed for round bottle labeling, this labeler machine is suitable for single side, double sides and wrap-around labeling. This kind of labeling method can ensure there is no bubbles under stickers.

Why Choose the ZS-FAL180F4?

  • ✅ Complete Turnkey Line: Bottle unscrambler + servo piston filler/capper + labeler + bottle collector in one system
  • ✅ High Throughput: 1,800 BPH / 30 BPM for efficient medium to large-scale production
  • ✅ Servo Piston Filling: Double-head servo piston pump for precise, consistent viscous liquid dispensing
  • ✅ Cam Divider Mechanism: Ensures high-speed, stable, and reliable rotary operation
  • ✅ Precise Labeling: ±1mm accuracy at 25–45 bottles/min for professional product presentation
  • ✅ Fully Customizable: Bottle size, cap size, and filling volume tailored to your product
  • ✅ Worldwide Voltage: 110V / 220V, 50–60Hz compatible

Ideal Applications

  • 🍯 Food & Condiments: Syrup, honey, jam, ketchup, chili sauce, salad dressing, oyster sauce
  • 🧼 Daily Chemical: Shampoo, body wash, laundry detergent, disinfectant
  • 🧴 Cosmetics: Lotion, cream, facial cleanser, toner
  • 💊 Pharmaceutical: Oral syrup, medical liquid, cough syrup, health supplements
  • 🍶 Beverage: Juice concentrate, flavored syrups, functional drink bases

About ZONESUN

ZONESUN is a leading manufacturer of packaging machinery serving global industries. Every machine is built to strict quality standards, backed by professional technical support and after-sales service. Order with confidence — we’re here to support your production success.

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