ZONESUN
ZONESUN ZS-FAL180G3 Automatic Serums Production Line Essential oils Filling Capping Labeling Equipment
ZONESUN ZS-FAL180G3 Automatic Serums Production Line Essential oils Filling Capping Labeling Equipment
Regular price
$21,949.00 USD
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$0.00 USD
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$21,949.00 USD
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Description
This filling system is designed for packaging small bottles such as cosmetic serums, essential oils, and massage oils, ideal for small-scale production. It includes a monoblock filling and capping machine, labeling machine with date coder, and a bottle sorting machine. The system operates with a cam system, achieving a speed of 25-30 BPM, and utilizes a peristaltic pump for accurate filling with a minimal error of ±0.1 ml. It supports both single and double-side labeling, and features inkjet coding for printing QR codes, logos, and dates on bottles. This compact and efficient system ensures precise and streamlined packaging for small bottle production.
Monoblock Filling Capping Machine Parameter
| Parameter | Specification / Value |
|---|---|
| Machine model | ZS-AFC45 |
| Machine voltage | 110/220V 50-60HZ 2.5KW |
| Filling pump | Peristaltic Pump |
| Filling range | 10-100 ml |
| Filling error | ±0.1 ml |
| Working capacity | 25-30 BPM |
| Suitable bottle size | 20-50 mm*50-110 mm(φ*H) |
| Suitable cap size | Φ=21.5 mm (Customizable) |
| Air pressure | 0.4-0.6 MPa |
| Machine size | About 2205*1620*1590 mm(L*W*H) |
| Machine weight | About 700 kg |
Labeling Machine Parameter
| Parameter | Specification / Value |
|---|---|
| Model | ZS-TB260R Labeling Machine |
| Power supply | AC 220 V 50/60 Hz 1 KW |
| Labeling capacity(bottles/min) | 25-50 bottles/min(depends on bottle size) |
| Labeling accuracy(mm) | ± 1.0 mm |
| Suitable Bottle Diameter | Φ30-100 mm H=30-200 mm |
| Label size(mm) | (L)20-300 mm (H)12-130 mm |
| Roll inside diameter(mm) | Φ76 mm |
| Roll outside diameter(mm) | Φ350 mm |
| Conveyor Size | 112*2000 mm(W) |
| Machine size | About (L)2000*(W)820*(H)1380(mm) |
| Machine weight | About 180 kg |
| Packing Size | About (L)2100*(W)890*(H)1520(mm) |
| Package weight | About 250 kg |
Applications
Target Industries
- Essential Oils & Aromatherapy : High-end pure essential oils, serum blends, rollerball perfumes, and organic skincare oils.
- Biotech & Medical : Eyedrops, laboratory chemical reagents, diagnostic test kit liquids, oral drops, and vaccines.
- Vape & E-Cigarette : E-liquids, vape juice, and flavored nicotine shots.
- Cosmetics & Beauty : Liquid serums, ampoules, facial oils, and eyelash growth serums.
Applicable Liquid Types
The Peristaltic Pump logic means the fluid only touches the medical-grade tubing, making it ideal for:
- High-Purity & Sterile Liquids: Reagents, eye drops, and pharmaceutical drops.
- Corrosive or Volatile Fluids: Mild acids, chemical solutions, and alcohol-based liquids.
-
Thin & Water-like Liquids: Perfumes, essential oils, and aqueous solutions.
Compatible Packaging & Cap Types
Thanks to the integrated Cap Feeding and monoblock star-wheel structure:
- Bottle Styles: Small glass dropper bottles, plastic eye-drop vials, ampoules, and round cylindrical cosmetic bottles (typically 5ml to 50ml).
- Cap Types: Dropper caps with pipettes, standard screw caps, small plastic caps, and atomizer pumps.
- Labeling Style: Precision wrap-around or semi-circle adhesive labeling for cylindrical bottles.
CONTROL PANEL
- Convenient Parameter Setting:Features an intuitive touchscreen interface, making the setup and precise adjustment of production parameters significantly faster and easier.
- Customizable Multi-Language Support: Seamlessly toggles between Chinese and English by default, with flexible options to customize multiple languages based on your specific global production needs.
PERISTALTIC PUMP
- Contamination-Free Filling: The liquid only passes through the dedicated filling hose and never touches the metallic pump components, completely preventing cross-contamination. Perfect for hygiene-critical industries like pharmaceuticals, cosmetics, and food.
- High Filling Accuracy: Utilizes advanced peristaltic pump dosing control to deliver exceptional filling accuracy, ensuring highly consistent volume in every single container.
MONOBLOCK DESIGN
- Precision Cam-Controlled System: The filling, cap placing, and capping operations are fully controlled and synchronized by an advanced cam system, ensuring flawless mechanical harmony.
- High Production Output: Delivers a compact yet powerful performance, capable of reaching speeds up to 25-30 Bottles Per Minute (BPM) to maximize your packaging throughput.
VIBRATORY BOWL
- Customizable Design: Highly versatile system that can be fully customized based on your specific cap size and dimensions for flawless sorting.
- Timely Cap Supply: Operates with exceptional stability, ensuring caps are supplied continuously and right on time to prevent any sorting delays.
LABELING STRUCTURE
- Precision Three-Roller Alignment: Utilizes an advanced three-roller positioning mechanism that firmly stabilizes the bottle, ensuring maximum alignment and accuracy as the label wraps around.
- Versatile Single & Double-Sided Labeling: Offers excellent packaging versatility, making it perfectly suitable for both single and double-sided positioning labeling on round bottles.
INKJET CODER
- Versatile Information Printing: Perfectly suitable for printing essential data such as batch numbers, production dates, QR codes, and barcodes directly onto stickers.
- Synchronized In-Line Coding: Executes high-speed, real-time printing simultaneously during the labeling work, seamlessly connecting processes to enhance packaging line automation.
