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Zonesun ZS-FJFC2 Automatic Powder Vial Filling and Capping Machine
Zonesun ZS-FJFC2 Automatic Powder Vial Filling and Capping Machine
Regular price
$26,499.00 USD
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$26,499.00 USD
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Description
The Zonesun ZS‑FJFC2 Automatic Powder Vial Filling and Stoppering Machine is engineered for seamless filling, plugging, and capping of small‑dose liquids and powders. Its dual‑station design ensures precise handling and high efficiency across diverse applications, including food, pharmaceuticals, chemicals, and research. Adaptable for standalone use or integration into full production lines, it delivers consistent quality and boosts operational productivity.
| Item | Specification |
|---|---|
| Model | ZS-FJFC2 |
| Power supply | 220V / 50 Hz / 5 A |
| Filling quantity | 1–10 g |
| Filling accuracy | ±3 % |
| Optional screw diameter | 9 mm |
| Production capacity | 40–80 bottles/minute |
| Overall dimensions | 237 × 181 × 177 mm |
| Weight | 500 kg |
| Capping pass rate | ≥ 99.9 % |


Applications
1. Pharmaceutical & Biotech Industries :
- Freeze-Dried / Lyophilized Powders: Perfectly engineered for dosing and sealing premium pharmaceutical freeze-dried powders, vaccine powders, and biological reagents.
- Antibiotic Powders: Ideal for precise filling of sterile antibiotic powders, injectable formulations, and prescription chemical powders.
- Veterinary Medicines: Suitable for packaging high-value powdered animal healthcare supplements and veterinary antibiotics.
2. Cosmetics & Cosmeceutical Industry
- Active Ingredients & Serums: Specialized in packaging trending cosmetic dry powders, including high-purity Vitamin C powders, collagen powders, oligopeptide-1 active elements, and anti-aging serum powders.
- Salon Premium Skincare: Provides seamless, uniform packaging for high-end beauty salon kits and clinical skincare treatment components.
3. Compatible Container & Cap Profiles
- Vials & Bottles: Extremely adaptable to standard medical-grade vials from 2ml to 30ml, including clear flint glass, amber light-protective glass, and premium molded plastic vials.
- Rubber Stoppers & Caps: Flawlessly presses industry-standard rubber stoppers and roll-seams aluminum-plastic combination flip-off caps in standard dimensions (e.g., 13mm, 20mm) to achieve a complete, tamper-evident, and airtight barrier.


Automatic Vial Sorting
- Fully Automatic High-Efficiency Sorting: The large-capacity rotary unscrambler table allows bulk loading of cluttered vials. It automatically arranges and aligns the bottles through rotation, successfully replacing manual labor and boosting front-end feeding speed.
- Precise Guiding & Seamless Transition: Outfitted with a scientifically engineered curved guide bar and star-wheel mechanism to smoothly feed vials one by one onto the main conveyor belt, guaranteeing a continuous workflow without jamming.

Screw Filling Mechanism
- Precision Auger Dosing for Powder: Driven by a high-performance servo motor system, the precision screw feeding mechanism is custom-tailored for powders, flours, and fine granules, guaranteeing exceptionally accurate dosing weight.
- Integrated High-Speed Rotary Starwheel: Operates seamlessly via a centralized rotary index table that consolidates sorting, container positioning, filling, and initial capping into a compact, space-saving footprint to maximize factory efficiency.

Electric Eye Recognition
- Intelligent Photoelectric Sensing: Equipped with a highly sensitive industrial-grade photoelectric sensor (red light electric eye) to instantly detect station states on the rotary table, ensuring flawless identification of each container.
- Smart No-Bottle-No-Filling Protection: Communicates seamlessly with the central controller to execute logic-based operations—"No bottle, no filling; no bottle, no capping"—completely eliminating material spills, product waste, and table contamination.

Bottle Cap Guide Rail
- Smooth Cap Feeding & Accurate Positioning: Designed with a scientifically engineered curved gravity chute that pairs with the cap unscrambler, ensuring caps slide down smoothly and sequentially to align perfectly with the target stations.
- High-Precision Calibration Mechanism: Outfitted with dual-bolt micro-adjustment tension springs at the rail's end, allowing operators to finely calibrate the rail width and friction to prevent cap jamming, flipping, or overlapping.

High Speed Capping Head
- Multi-Claw Heavy-Duty Seaming: Features an industrial-grade multi-jaw (or multi-roller) linkage design that perfectly envelopes the bottle cap upon downward strokes, applying balanced and powerful torque for a rock-solid, reliable seal.
- Dual-Spring Cushioning Protection: Outfitted with premium micro-adjustment tension springs on each jaw to effectively absorb vertical impact forces, guaranteeing absolute tightness while completely eliminating the risk of crushing delicate glass or plastic vials.

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