Zonesun ZS‑PPCL2 Automatic Filling, Capping & Labelling Production Line

Description

The Zonesun ZS‑PPCL2 Automatic Filling, Capping, and Labelling Machine is a fully integrated packaging solution that streamlines your production process from start to finish. Combining a servo‑motor driven filling system, servo‑motor driven capping unit, and high‑speed labeller, it ensures precise dosing, secure sealing, and accurate labelling. Built with industrial‑grade components for durability and minimal maintenance, it boosts efficiency, reduces labor costs, and delivers consistent, high‑quality results for food, beverage, and cosmetic applications.

Parameter

Capping Machine

Machine Model	ZS-XG440R
Power Supply Voltage	AC 110/220V 50–60 Hz
Power	2 kW
Suitable Cover Diameter	30–80 mm (customizable)
Working Pressure	0.5–0.7 MPa
Working Speed	25–60 bottles/min
Machine Size	About 2000 × 900 × 1600 mm
Net Weight	About 250 kg

Machine Configuration
Component	Brand	Origin
PLC	Mitsubishi / Siemens	Japan / Germany
Motor	ZD	China
Switch	Meanwell / CHNT	China
Intermediate Relay	Omron	Japan
Touchscreen	Siemens	Germany
Pneumatic Element	AirTAC	Taiwan, China

Labeling Machine

Specification	Detail
Machine Model	ZS-TB260R
Power Supply	AC 220V 50Hz/60Hz 1000W
Labeling Capacity	25–50 bottles/min (depends on bottle size)
Labeling Accuracy	± 1.0 mm
Suitable Bottle Diameter	Φ12–100 mm
Label Size	Length 20–300 mm; Height 15–150 mm (customizable)
Roll Inside Diameter	Φ76 mm
Roll Outer Diameter	Φ350 mm
Conveyor Size	112 × 2000 mm (W)
Machine Size	About 2000 × 820 × 1380 mm
Machine Weight	About 180 kg
Packing Size	About 2100 × 890 × 1520 mm
Package Weight	About 250 kg

Machine Configuration

Machine Configuration
Component	Brand	Origin
PLC	Siemens	Germany
Motor	ZD / GPG	China

Component	Brand	Origin
PLC	Siemens	Germany
Motor	ZD / GPG	China
Switch	Meanwell / CHNT	China
Intermediate Relay	Omron	Japan
Touchscreen	Siemens	Germany
Pneumatic Element	AirTAC	Taiwan, China
Label Outputting Motor	XFOYO / YILAIFA	China
Label Photoelectric	Sick	Germany
Bottle Electric Eye	Panasonic	Japan
Frequency Changer	Coreken	Guangzhou, China

FEEDING PUMP

• Just-in-Time Continuous Material Supply: Harnessing intelligent automated interlocking, the platform is expertly equipped with a feeding pump; this is meticulously used for supplying filling material in time and without delays (Equipped with feeding pump, this is used for supplying filling material in time) to sustain non-stop filling cycles.
• Substantial Optimization of Labor Cost: Shifting from manual feeding into full automation, the device effectively saves working labor to frequently pour bulk filling material into the filling machine hopper manually (saves working labor to frequently pour filling material into filling machine), drastically minimizing floor fatigue while preventing environmental contamination.

FILLING NOZZLES

• Synchronized Bottom-Up Dosing: Driven by a robust linear guide column, the specialized diving nozzles ensure that the raw filling material is smoothly dispensed from the bottle bottom to the top (The diving nozzles make filling material be filled from bottle bottom to the top) under low-impact velocities.
• Foamy Fluid Masterclass: Utilizing a highly synchronized liquid-level tracking path, this anti-turbulence structure is exceptionally suitable for handling foamy liquids (this is suitable for foamy liquid) that traditional high-drop filler nozzles fail to process.

PISTON PUMP

• On-Demand Flexible Filling Range: Outfitted with deep engineering versatility, the system is equipped with high-performance piston pumps; different filling ranges can be chosen effortlessly according to your dynamic production needs (different filling range can be chosen according to production need).
• Custom Rotatable Valve for Soft Granules: Optimized specifically to master the sorting and processing challenges of heterogenous formulations, the rotary valve of the piston pump can be customized seamlessly for filling materials with soft granules like jam and pulp-rich juice (The rotary valve of piston pump can be customized for filling material with soft granule like jam, juice) without valve-jamming risks.

CAPPING STRUCTURE

• Flexible 4-Roller Drive: The capping structure is consist of 4 rubber wheels, making this method suitable for various caps like spray bottle caps, pump head caps, and dropper caps etc.
• Wide Compatibility: Easily handles irregular closures and long dip tubes, which significantly widens the machinery application range.

GUIDING STRUCTURE

• Smooth Fluid Logistics: The bottle guiding structure actively helps to transport bottles evenly through high-speed processing zones.
• Anti-Tipping for Flat Bottles: Perfect for irregular geometries; while certain containers like flat bottles easily fall down during transporting, this framework ensures they are transported smoothly.

LABELING STRUCTURE

• Premium Component: Features a high quality heavy-duty labeling component designed for long-lasting, high-frequency packaging runs.
• Flexible Vertical Micro-Tuning: The working height of the labeling rolls can be adjusted effortlessly according to your precise labeling position within seconds.

ELECTRIC EYE

• Advanced Transmittance Sensing: The electric eye detects passing bottles accurately according to variations in light transmittance with zero positioning drift.
• Multi-Color Agility Adjustment: Its sensitivity can be adjusted effortlessly if you need to label stickers on bottles in different colors or materials, conquering dark and clear container bottlenecks.

CONVEYOR BELT

• Fast & Stable Transport: The high quality conveyor belt helps to transport bottles faster and more smoothly through high-speed dynamic packaging zones.
• Throughput Optimization: Delivers a linear, steady motor drive to eliminate systemic lag, directly working towards improving the machinery working speed.