ZONESUN
ZONESUN ZS-AFC1CH Automatic Paste Filling and Cap Pressing Monoblock Machine with Pressurized Hopper
ZONESUN ZS-AFC1CH Automatic Paste Filling and Cap Pressing Monoblock Machine with Pressurized Hopper
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Description
The ZONESUN ZS-AFC1CH is a compact automatic filling and cap pressing machine equipped with a pressurized hopper and piston pump. Designed for viscous or hard-to-flow liquids such as pastes, honey, and shampoo, it ensures smooth and even material feeding under pressure. Running at 20–50 bottles per minute, it integrates filling, capping, and bottle discharge in one rotary turntable design. With its space-saving structure, customizable parameters, and compatibility with desktop labelers, it provides efficient, reliable, and cost-effective performance for small to medium-scale production lines in the daily chemical and cosmetics industries.
Parameter
| Parameter | ZS-AFC1CH |
|---|---|
| Model | ZS-AFC1CH |
| Power Supply | 110V / 220V |
| Power Consumption | 500 W |
| Bottle Diameter | 10–40 mm |
| Filling Range | ≤100 ml |
| Bottle Height | ≤120 mm (customizable) |
| Cap Diameter | Customizable |
| Filling Nozzle Size | OD 6 mm |
| Working Speed | 20–50 bottles/min (depends on liquid and bottle size) |
| Air Pressure | 0.4–0.6 MPa |
| Air Tube Size | OD 8 mm |
| Conveyor Belt Size | About 670 × 80 mm |
| Machine Size (L×W×H) | About 580 × 580 × 900 mm |
| Machine Weight | About 77 kg |
Applications
- Cosmetics & Skincare (Airless Bottles): High-end eye creams, anti-aging serums, primers, liquid foundations, BB creams, hydrating lotions, and thick gel formulas.
- Fragrances & Personal Care Sprays: Portable travel-size perfumes, snap-on sunblock sprays, oral care mists, and hair care oils.
- Pharmaceuticals & Fine Chemicals: Medical gel dressings, medicinal topicals, skin ointments, and other micro-bottled products requiring airless, contamination-free packaging.
Key Highlights
- Pressurized Hopper for High Viscosity: Features a sealed, pressurized product hopper that utilizes constant pneumatic force to push thick creams, ointments, and gels into the dosing pump smoothly, eliminating cavitation and air pockets.
- Integrated Monoblock Efficiency: Combines filling and cap pressing seamlessly onto a single compact rotary table, significantly reducing equipment footprint, cleanroom space, and downstream labor requirements.
- Optimized for Airless Bottles & Snap-on Pumps: Specifically tailored to handle the delicate structures of cosmetic airless bottles, snap-on sprayers, and press-on atomizers, ensuring a tight seal without damaging cosmetic finishes.
- High-Precision, Drip-Free Dosing: Equipped with a premium piston filler for meticulous volumetric control. The pneumatic anti-drip nozzle keeps the narrow bottle necks and lips completely clean during the cycle.
- Smart Rotary Indexing & PLC Touchscreen: Integrated with optical sensors to provide "No Bottle - No Fill" and "No Pouch/Bottle - No Press" safety protection. All parameters are effortlessly adjusted via an intuitive multi-language PLC touchscreen interface.
CONTROL PANEL
Provides an intuitive interface for setting parameters, monitoring performance, and managing faults or emergency stops.
FILLING HEAD
Dispenses liquid into containers with controlled flow to minimize dripping and ensure accuracy.
PRESSING HEAD
Applies downward force to secure caps onto filled bottles with consistent pressure and alignment.
ROTARY PLATE
Rotates containers through each station (filling, capping), enabling precise positioning and smooth operation.
PRESSURIZED HOPPER
Stores liquid product and uses air pressure to ensure stable, continuous feeding—ideal for viscous materials.
PRODUCTS SHOW
Exhibits the detailed appearance, structural design, and real-life operation of the machine from multiple angles.
