ZONESUN
ZONESUN ZS-AFCL9 Automatic Vial Filling Capping and Labeling Machine Line for Pharma & Cosmetics
ZONESUN ZS-AFCL9 Automatic Vial Filling Capping and Labeling Machine Line for Pharma & Cosmetics
Prezzo di listino
$47,499.00 USD
Prezzo di listino
$0.00 USD
Prezzo scontato
$47,499.00 USD
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Description
The ZONESUN ZS-AFCL9 is a high-speed automatic vial packaging line for pharmaceutical and cosmetic applications. It integrates filling, stoppering, capping, and labeling in a compact cam-driven rotary system, processing up to 3,000 bottles per hour. Equipped with a laminar flow hood and dust-proof enclosure, it ensures sterile and hygienic operation. With modular design and touchscreen control, the ZS-AFCL9 delivers precise, efficient, and reliable vial handling for sterile liquid and small-volume bottle packaging.
Filling Capping Machine Specification
| Parameter | Specification |
|---|---|
| Machine Model | ZS-AFC39 |
| Voltage | 110/220 V, 50–60 Hz |
| Power Consumption | 3 kW |
| Working Capacity | About 30–60 BPM (based on filling volume) |
| Filling Pump | Peristaltic pump |
| Filling Nozzle Quantity | 2 |
| Filling Range | Customized |
| Filling Accuracy | ±3% |
| Machine Dimensions (L×W×H) | About 2330 × 1400 × 2100 mm |
| Machine Weight | About 900 kg |
| Package Size |
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| Package Weight |
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Labeling Machine Specification
| Parameter | Specification |
|---|---|
| Machine Model | ZS-TB821 |
| Voltage | 220 V / 110 V, 50–60 Hz |
| Power Consumption | 570 W |
| Labeling Accuracy | ±1.0 mm |
| Labeling Speed | About 40–120 bottles/min (depending on label size) |
| Applicable Product Size | Round bottles, diameter φ25–φ120 mm |
| Label Size | Width 20–300 mm × Height 20–95 mm |
| Label Roll Inner Diameter (ID) | φ76 mm |
| Label Roll Outer Diameter (OD) | φ300 mm |
| Machine Dimensions (L×W×H) | About 2040 × 1180 × 1370 mm |
Application
1. Applicable Industries
- Pharmaceutical & Medical: Ideal for aseptic filling of injectable solutions, biological preparations, vaccines, antibiotic solutions, diagnostics, and sterile medical liquids.
- Cosmetics & Skincare: Perfect for packaging high-value serum vials, facial ampoules, essence oils, hair care concentrates, and liquid skincare extracts.
- Nutraceuticals & Health Supplements: Suitable for oral liquid supplements, liquid vitamins, and functional potion extracts.
2. Suitable Container & Closure Types
- Container: Small round glass vials, plastic vials, and ampoules (Diameter: φ25mm – φ120mm).
- Stopper/Cap: Rubber stoppers, aluminum tear-off caps, flip-off caps, and plastic screw caps.
- Labeling: Wrap-around self-adhesive pressure-sensitive labels (Width: 20–300mm, Height: 20–95mm).
3. Liquid Compatibility
- Suitable for low-to-medium viscosity liquids, aqueous solutions, essential oils, liquid reagents, and light cosmetic serums using gentle, high-accuracy peristaltic dosing pumps (Accuracy: ±3%).
CONTROL PANEL
- Comprehensive Inline Control: Provides an intuitive user interface for real-time control, monitoring, and precise parameter adjustment across the entire automated production line.
- One-Touch Bilingual Interface: Features a built-in multilingual operating system supporting "Chinese" and "English". A single tap on the screen changes the language instantly, perfectly accommodating global operators.
FILLING & CAPPING
- 3-in-1 Multifunctional Integration: Seamlessly combines precise dosing, automatic stoppering, and secure thread capping within a single rotary system, achieving a fully automated, one-stop packaging workflow.
- Highly Compact & Space-Saving: Engineered with a sophisticated compact rotary system that dramatically eliminates the long conveyor footprints of traditional linear setups, maximizing factory floor utilization.
- Precision Starwheel for Smooth Handling: Crafted with a premium custom starwheel that features flawless bottle nest alignments, ensuring smooth, high-speed container transitions between stations with zero risk of bottle jamming or tipping.
VIBRATORY BOWL
- Smart Automatic Orientation: Utilizes advanced high-frequency vibration principles to quickly sort, align, and orient bulk-fed rubber stoppers and metal/plastic caps into a precise, uniform stream.
- Continuous & Stoppage-Free Delivery: Seamlessly delivers accurately aligned components to the downstream stoppering and capping stations, eliminating manual handling and maximizing hands-free line automation.
LAMINAR FLOW HOOD
- Directed Sterile Airflow: Delivers a continuous, highly filtered, and unidirectional stream of clean airflow over critical sterile zones, creating an uncompromised aseptic micro-environment for sensitive filling.
- Flawless Quality Safeguard: Formidably deployed above critical dosing, stoppering, and capping stations to block cross-contamination, airborne dust, and microbes, safeguarding product quality throughout the entire process.
GLOVE PORT SYSTEM
- Contact-Free Sterile Handling: Engineered with heavy-duty long-arm glove ports that allow operators to safely perform manual interventions and bottle alignments inside sealed zones with zero physical exposure.
- Unbroken Sterile Maintenance: Enables operators to tweak parameters or address sorting jams without opening the protective enclosure, successfully maintaining sterile processing conditions for the delicate vials.
- High-Transparency Protection Shield: Built with a premium, crystal-clear protective enclosure that delivers tight sealing performance, providing operators with excellent visibility to monitor filling and capping cycles without blind spots.
SIDE-BELT LABELING
- Specialized Small Vial Labeling: Purpose-built for small vials, ampoules, and essential oil bottles, delivering flawless, tightly bound wrap-around labels with exceptional professional finish.
- Synchronized Side-Belt Alignment: Engineered with an advanced synchronized side-belt mechanism that matches conveyor speed with label dispensing at a millisecond level, successfully eliminating label slanting, wrinkling, or flagging.
COLLECTION TRAY
- Automated Product Collection: Conveniently stationed at the end of the production line to automatically gather and organize finished vials, preventing messy accumulation and streamlining the final cartoning or packing process.
- Smooth Tipping-Free Transfer: Features an expertly calibrated smooth transition plate and spacious buffering space to guarantee a stable transfer of vials, successfully eliminating container collisions, scratches, or tipping.
