ZONESUN ZS-CDB2 Automatic Carbonated Beverage Production Line Soda Sparkling Wine & CO2 Isobaric Filling Machine System

Description

The ZONESUN ZS-CDB2 is an integrated carbonated beverage production line designed for small to medium-scale manufacturers, operating at 900 bottles per hour to cool syrup, mix it with treated water and CO₂ at precise ratios, and fill bottles using advanced isobaric technology to reduce foaming and preserve carbonation. Equipped with an air-cooled chiller for stable low-temperature processing, the system produces drinks such as cola, sparkling water, and sparkling wine with smooth, bubble-controlled filling, while its stainless-steel construction, safe operation, easy maintenance, and customizable configurations ensure reliable, hygienic, and continuous production of high-quality carbonated beverages.

ZS‑SFL5F — Air‑cooled chiller

• Model: ZS‑SFL5F
• Type: Air‑cooled chiller
• Power Supply: 3‑phase / 380 V / 50 Hz
• Input Power: 4.3 kW
• Compressor: Scroll Compressor
• Cooling Capacity: 12,300 kcal/h
• Chilled Water Flow: 12 m³/h
• Water Pipe Size: 1.5 inch
• Condenser: High‑efficiency V‑type finned condenser
• Cooling Air Flow: 7,000 m³/h
• Fan Power: 0.18 kW × 2
• Tank Capacity: 80 L
• Safety Protection: High/low pressure protection, phase loss/reversal protection,compressor overload protection, anti-clogging protection, automatic shutdown protection, etc.
• Machine Size: 1250 × 750 × 1330 mm
• Net Weight: 240 kg

ZS‑BR016 — Plate heat exchanger

• Model: ZS‑BR016
• Type: Plate heat exchanger
• Heat Exchange Area (per plate): 0.1 m²
• Cooling Capacity: 1500 L/h
• Operating Temp: −19 ~ 120 °C
• Corner Hole Ø: 60 mm
• Pipe Connection Ø: 32 mm
• Plates per Unit: 31
• Total Heat Exchange Area: 6 m²

ZS‑ST1000L — Storage tank

• Model: ZS‑ST1000L
• Type: Storage tank
• Material: SUS304, fully enclosed
• Thickness: Inner 2.5 mm / Outer 1.5 mm
• Manhole: 400 mm
• Capacity: 1000 L
• Diameter: Inner 1150 mm / Outer 1250 mm
• Tank Height: 1000 mm
• Total Height: about 1500 mm
• Accessories: Cleaning ball, breather valve, manhole

ZS‑ACF6 — Filling machine

• Model: ZS‑ACF6
• Voltage: 110 / 220 V, 50–60 Hz, 800 W
• Filling Range: 100–750 ml
• Bottle Diameter: Φ30–110 mm
• Bottle Height: 100–310 mm
• Mouth Size: 25–40 mm
• Capacity: about 15 BPM
• Accuracy: 2 ml
• Machine Size: about 2000 × 1050 × 2060 mm
• Package Size: about 2080 × 1100 × 2250 mm
• Package Weight: about 522 kg

Mixing Machine 

Technical Requirements

• Capacity: 1.5–2 T/h
• Mixing Ratio (Syrup:Water): 1:2 – 1:8
• Outlet Temp (Beverage): < 6 °C
• Outlet Pressure (Beverage): 0.3–0.5 MPa
• Carbonation Content: 3 G.V

Raw Material Requirements

• Treated Water Pressure: 0.2 MPa
• Treated Water Temp: < 6 °C
• Syrup Temp: < 4 °C
• CO₂ Pressure: 0.28–0.35 MPa
• CO₂ Purity: > 99%
• Package Size: about: 910 × 1000 × 1880 mm
• Package Weight: about 200 kg

Applications

1. Applicable Beverage Types

• Carbonated Soft Drinks: Cola, flavored sodas, sparkling lemonade, and energy drinks.
• Carbonated & Mineral Waters: Plain soda water, mineral sparkling water, and fruit-infused sparkling water.
• Low-Alcohol & Fermented Beverages: Sparkling wine, hard seltzer, craft cider, fruit beer, and carbonated kombucha.
• Ready-to-Drink (RTD) Mixes: Premixed craft mocktails and carbonated specialty drinks.

2. Container & Bottle Compatibility

• Bottle Material: Glass bottles, PET plastic bottles, and aluminum bottles/cans.
• Bottle Diameter Range: 30 mm to 110 mm
• Bottle Height Range: 100 mm to 310 mm
• Bottle Mouth Diameter: 25 mm to 40 mm
• Filling Volume Range: 100 ml to 750 ml per bottle

AIR-COOLED CHILLER
Circulates chilled water through a heat exchanger to cool the syrup, then returns it for continuous recirculation to maintain stable, low-temperature processing.

PLATE HEAT EXCHANGER
Cools hot syrup by transferring heat to the chiller's circulating cold water, producing chilled syrup for storage and carbonation.

STORAGE TANK
Stores and stabilizes chilled syrup, providing a continuous, clean syrup supply for mixing with carbon dioxide to produce soda.

MIXING MACHINE
Mixes chilled syrup with water at controlled flow ratios and carbonates the blend to produce soda for filling.

FILLING MACHINE
Fills carbonated soda using an equal-level return system and customizable multi-head filling for efficient production.